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plywood end grain end table

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Project by Mark Edmondson posted 1203 days ago 6188 views 12 times favorited 20 comments Add to Favorites Watch
plywood end grain end table
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It’s all plywood, excepting dowels and glue, and measures 20×20x24.

Here’s the story:

I, presumably like everyone else on this site, have a problem with cheap pressboard furniture. But I also recognize that not everyone can afford a cherry table or desk. So I’ve been experimenting around with different forms of plywood. Instead of disguising the plywood with stains and veneers and pretending it was something else, I wanted to play up the plywood concept.

The design cost me one $18 sheet of plywood. Not too bad.

Basically, I cut all the individual pieces on a table saw, drilled holes for the dowels with a jig on a drill press, then put it all together.

Everything was glued together using glue made from polystyrene dissolved in acetone. That’s it… just packing peanuts and coffee cups dissolved in acetone. It stinks, but it works really well (stronger than the wood) and you get to reuse something that won’t break down until it enters the fossil record.

I’m not sure about a finish yet. The end grain soaks up everything, immediately. So a shiny finish is pretty much out. Plus, I don’t want anything that will cause problems with the factory plywood glue… any ideas?

Thanks for reading!

-- I have been impressed with the urgency of doing. Knowing is not enough; we must apply. Being willing is not enough; we must do. — Leonardo Da Vinci




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20 comments so far

View PurpLev's profile

PurpLev

7730 posts in 1815 days


#1 posted 1203 days ago

very cool concept, and a very unique look

-- ㊍ When in doubt - There is no doubt - Go the safer route.

View Kate's profile

Kate

389 posts in 2041 days


#2 posted 1203 days ago

neat idea. I like the look.

-- Kate, http://www.wooden-box-maker.com

View JB's profile

JB

52 posts in 1795 days


#3 posted 1203 days ago

The look of plywood is so under rated : ) I built the legs of my workbench out of it. The endgrain finished out nicely.

Looks really cool.

-- JB

View Jei'son's profile

Jei'son

946 posts in 1274 days


#4 posted 1203 days ago

that looks really good, cool with the glue also

-- - Jei, Rockford IL - When in doubt, spray it with WD-40 and wrap it with duct tape. The details will attend to themselves.

View choppertoo's profile

choppertoo

241 posts in 1480 days


#5 posted 1203 days ago

packing peanuts and acetone, eh? very interesting I might want to try that just to say I did. Any suggestions on ratios?

I built a table top with exposed Ply edges after filling the voids and sanding I left the edges w/o finish. Still looks fine years later.

I bet you could sell one of those tables for enough to get you several more sheets of the $18 source material.
good job.

-- The greatest danger for most of us is not that our aim is too high and we miss it, but that our aim is too low and we reach it.. Michelangelo

View pommy's profile

pommy

1695 posts in 1858 days


#6 posted 1203 days ago

A guy here in UK made his whole kitchen in this way i will have to look it up and show you some pics i love the idea looks very cool

-- cut it saw it scrap it SKPE: ANDREW.CARTER69

View a1Jim's profile

a1Jim

86998 posts in 1744 days


#7 posted 1203 days ago

It looks too PLY A BLE. LOL a cool Idea and unique design.

-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/

View Mark Edmondson's profile

Mark Edmondson

38 posts in 1370 days


#8 posted 1203 days ago

Wow! Thanks everyone!

@ choppertoo … There’s not really a ratio to be had. The polystyrene and acetone don’t really mix. The acetone just dissolves it into a goo. This goo is glue.

@ pommy … YES. I’d love to see it!

-- I have been impressed with the urgency of doing. Knowing is not enough; we must apply. Being willing is not enough; we must do. — Leonardo Da Vinci

View norwood's profile

norwood

303 posts in 1237 days


#9 posted 1202 days ago

cool table but dont you get dizzy from all the packing peanut fumes and there must be some angry purple elephants out there
Cool idea
and as for the finish a good coat of tung will bring out any natural colour in the wood but its going to be an odd mix because of all the end grain
cant wait to see the rest of the set

-- of all the things Ive lost in life i miss my mind the most

View Edziu's profile

Edziu

143 posts in 1217 days


#10 posted 1202 days ago

Hey nice job! It’s got a really unique industrial flair to it. Don’t worry about finishing it though, nothing can really harm those factory glues.

I made some end-grain plywood hot pads a few years ago. I just used Minwax Polycrylic.

View brandonsommer's profile

brandonsommer

33 posts in 1204 days


#11 posted 1202 days ago

totally worth the $18 worth of material! I really like the way this turned out. Great job!

View Jonathan's profile

Jonathan

2568 posts in 1217 days


#12 posted 1202 days ago

Nice reuse of discarded materials for the glue.

I like the design and wonder how it would look if you either kept the top square, or also shaped the shelf edges for matching purposes?

Have you used the glue on other projects too?

Recipe ratio for the glue please?

-- Jonathan, Denver, CO "Constructive criticism is welcome and valued as it gives me new perspectives and helps me to advance as a woodworker."

View ZeroThreeQuarter's profile

ZeroThreeQuarter

122 posts in 1224 days


#13 posted 1202 days ago

very cool, I’m definitely into the idea of using materials differently, or using different materials all together. You might want to check out Cerno Group – http://www.cernogroup.com/products.php – They make some plywood furniture also. None the less, I’m sure you’ll find the tweaks you need to make the project work the way you fully want it to. Nice work!!

-- Your mind, much like a parachute, works best when open.

View RexMcKinnon's profile

RexMcKinnon

2590 posts in 1362 days


#14 posted 1202 days ago

Nice, looks a little like bamboo.

-- If all you have is a hammer, everything looks like a nail!

View clieb91's profile

clieb91

2674 posts in 2102 days


#15 posted 1202 days ago

Cool use of materials. I like the concept as well as the idea for the glue.

CtL

-- Chris L. "Don't Dream it, Be it."

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