|Project by BriScoDaDesign||posted 01-18-2010 03:12 AM||1261 views||2 times favorited||4 comments|
This was one of my first funiture projects completed back in 2002. I went through a number of concept designs and had to make some design changes during the assembly process. I used Maple and Aluminum to get a industrial but soft look to the table. The legs are two pieces of maple planed to about 5/8” thick. Each leg is connected to an aluminum foot and tabel top frame with a sex-bolt to get a consistant look to each side of the assembly. I made the aluminum parts from 1/4” x 3” bars and used aluminum welding sticks to make the right anlge pieces. The glass top is 3/8” smoked glass.
The legs were rough cut on a band saw and then using a 1/4” mdf pattern the final shape was made with a straight cut pattern bit to follow the pattern. The pattern was clamped to each piece of maple. I think we had to reclamp the pattern as the legs tapered toward the foot. All 8 leg pieces were clamped together and finished sanded the eges with a belt sander.
From the photos you might notice an additional hole in the aluminum frame for the top. This was the result of a flaw in the original design where the intention was to locate the legs closer to the ends of the alumimun cross piece. With the legs further out from the center and the minimal connection at the center of teh cross piece, the leg assembly twisted. My dad figured out that the closer we moved the legs to the center of the assembly the twisting effect was minimized. The lack of a rigid connection between the leg assemblies and the crossmember frame and the with only a gravity holding the glass top there wasn’t enough stability to the entire assembly to eliminate the twisting. We tried a number of other solutions like adding tension cables, but decided that cables detracted too much from the original design. I was thinking a double bolt connedtion from the leg to the crossframe might reduce the twisting, but did not follow through with that option. Maybe another LJ has a possible solution
Twisting aside, the table has seved me pretty well over the last 8 years. This was the first of many collaborative projects with one of my designs built with my father. He is also a new member here at LJ. I am teaching him to use the computer, but he has only been using the computer for about 3weeks. I’ll eventually help him got some of his projects added to his page.