|Project by Luke||posted 01-16-2010 03:37 AM||2210 views||9 times favorited||10 comments|
I copied this from the version they sell at rockler. I just planed and jointed some 2×4’s to make up the frame. It is mortise and tenon construction and it is really sturdy. The top is 3/4” plywood with a solid oak edge band then covered with a yellow laminate. The track is from Highland Woodworking and the rulers are from Northern tool. I routed a tiny little groove to put the rulers into with epoxy. The rulers have etched out numbers and lines so that they don’t wear out over time. The router plate is 3/8” acrylic that I had laying around. I put small threaded inserts in the plywood top so that I can level the plate accurately with screws that go through the acrylic. The fence’s main part is the 1.5” aluminum angle. All the parts connecting to it are just solid oak. I’m not sure that this will cause problems later or not what with wood movement. I haven’t noticed any yet and it cuts a really straight line still after almost a year so I’m happy with it for now. The two halves of the fence can be spread apart to account for larger bits or putting the bit behind the fence for edge work. There are no slots for the fence, the clamps on the ends hold it in place, made out of rock maple and some bolts and threaded inserts. That way all I have to do to remove the fence for any reason I just loosen them up and slide it off the back or front. My table saw came with a router table insert and a dust collection piece that I salvaged and put on the back of the fence. None of the pictures show it but its basically a clear tube that folds down over the fence and above the bit. I really like it and it’’s quite accurate. dialing in precise measurements are real simple and it’s a joy to use.
-- LAS, http://www.abettersign.com