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Shop Made Edge Bander

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Project by cstrang posted 01-02-2010 10:22 PM 8995 views 25 times favorited 21 comments Add to Favorites Watch

It’s not pretty… but it works! After being sick of ironing edges onto plywood and having the luxury of using a $25,000 edge bander at school I figured there had to be a better way to do this at home, not wanting to shell out $400 for the General model (pictured to the right) I decided to take this idea, buy a $20 heat gun and use some scrap I had around the shop. I used melamine for the table and MDF for the rest, I rapped the MDF section where the glue melts in some metal duct I had left over from when I put in my dust collection system. I have used it a few times and so far… no fires, I was watching it like a hawk the first few times I had it going because it can get pretty hot. I had to put some metal guards where there were some problem areas so that should prevent any spontaneous combustion lol.

-- A hammer dangling from a wall will bang and sound like work when the wind blows the right way.





21 comments so far

View cabinetmaster's profile

cabinetmaster

10874 posts in 2244 days


#1 posted 01-02-2010 10:37 PM

Looks dang good to me. Wow, you did an excellent job with it. Very useful tool to. And a whole lot cheaper too.

-- Jerry--A man can never have enough tools or clamps

View nailbanger2's profile

nailbanger2

962 posts in 1829 days


#2 posted 01-02-2010 10:38 PM

Never having gone to woodworking school, nor worked in a cabinet shop, I don’t know how this works. Could you please explain? I understand the heat melts the glue, and I have used an iron to attach edging, but I’ve never been satisfied with my results. Any help would be appreciated.

-- Wish I were Norm's Nephew

View nailbanger2's profile

nailbanger2

962 posts in 1829 days


#3 posted 01-02-2010 10:41 PM

Having taken another look at your pics, I think I’ve figured it out. Still, any comments would be welcome. And Jerry is right, it does look dang good.

-- Wish I were Norm's Nephew

View CharlieM1958's profile

CharlieM1958

15706 posts in 2904 days


#4 posted 01-02-2010 10:58 PM

Very cool!

-- Charlie M. "Woodworking - patience = firewood"

View lew's profile

lew

10088 posts in 2441 days


#5 posted 01-02-2010 11:07 PM

No, Charlie- Really Hot!!

Nicely Done, Chris.

Lew

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View ChunkyC's profile

ChunkyC

856 posts in 1940 days


#6 posted 01-02-2010 11:08 PM

I do have one observation … I would think that you would need a shallow dado at the edge of the fence so that you can overhang edging on both sides (top and bottom.) Is this not the case with this type of edger?

Well done! Not bad for $20 eh?

-- Chunk's Workshop pictures: http://spadfest.rcspads.com/thumbnails.php?album=135

View Zuki's profile

Zuki

1404 posts in 2763 days


#7 posted 01-02-2010 11:11 PM

Now that’s some smart thinking.

-- BLOG - http://www.colorfulcanary.com/search/label/Zuki

View a1Jim's profile (online now)

a1Jim

112294 posts in 2263 days


#8 posted 01-02-2010 11:17 PM

Very cool super jig . Id make one except in twenty years of making cabinets I only used factory banding twice,
all the rest I’ve used 5/8 hardwood.

-- http://artisticwoodstudio.com Custom furniture

View 559dustdesigns's profile

559dustdesigns

632 posts in 1853 days


#9 posted 01-03-2010 01:11 AM

Nice job, I need to try building this jig. Thanks for sharing.

-- Aaron - central California "If you haven't got the time to do it right, when will you find the time to do it over?"

View cstrang's profile

cstrang

1769 posts in 1854 days


#10 posted 01-03-2010 01:35 AM

nailbanger2, when the glue melts you feed it by the rubber wheel and slide your workpiece against the fence so it catches with the banding, as you slide your workpiece along it takes the banding past the hot air melting more glue and attaching itself to the board in the process, when your board is finished you cut the tape and repeat with another board. Here is a quick video I made

http://www.youtube.com/watch?v=4apmFcP_Hns

ChunkyC, I thought I may have to do this but the banding comes out flush with the bottom and only requires trimming on the top side.

-- A hammer dangling from a wall will bang and sound like work when the wind blows the right way.

View Dennisgrosen's profile

Dennisgrosen

10850 posts in 1801 days


#11 posted 01-03-2010 02:28 AM

cool no sorry hot jig that duble the use of a heatgun
if you have to use band edge

Dennis

View grizzman's profile

grizzman

7091 posts in 1989 days


#12 posted 01-03-2010 04:16 AM

i love it when a plan comes togeather..and when you invent a way to do it your self…good job….ive founf my own way of dealing with it…i just done build with plywood…, but if i did..id want to copy your jig….what a hottie…

-- GRIZZMAN ...[''''']

View nailbanger2's profile

nailbanger2

962 posts in 1829 days


#13 posted 01-03-2010 04:47 AM

Thanks, cstrang, that was how I envisioned it. Does the banding tape stain close to the ply?

-- Wish I were Norm's Nephew

View degoose's profile

degoose

7038 posts in 2040 days


#14 posted 01-03-2010 07:08 AM

Now I know what an edgebander is used for??

-- Drink twice... and don't bother to cut... @ lazylarrywoodworks.com.au For lovers of all things timber...

View Jeison's profile

Jeison

947 posts in 1793 days


#15 posted 01-03-2010 11:19 AM

You sir have gone past Cool Jig and barreled straight into Awesome Contraption \o/

-- - Jei, Rockford IL - When in doubt, spray it with WD-40 and wrap it with duct tape. The details will attend to themselves.

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