|Project by WoodshopJoe||posted 12-31-2009 08:17 AM||3571 views||28 times favorited||21 comments|
So after finishing the Princess Kaylee headboard project that I posted a couple weeks ago I was trying to come up with some gift ideas when I came across that great tutorial by Andy about his art boxes. So I thought that would be a great gift for my wife, mom and mother in-law. I actually made 4 of them but I forgot to take photos of it before I gave it away at Christmas. These were a lot of fun to make and I learned a new technique on how to shape wood, I am getting really good at not sanding things flat; although I am not sure that is a skill that you really need to practice much.
Anyway these are made with hickory and walnut and two of them are finished with Cabots tung oil finish and the other has a stain; they are all coated with shellac, two of them clear shellac and the other an amber colored shellac. I hand rubbed the shellac to get a high sheen and absolutely smooth finish which I won’t do again, I’ll just spray lacquer on them and save me the trouble since it takes quite a few hours to get it right. The walnut came from a tree in my yard that I had cut down a couple years ago.
I added a walnut serpentine inlay in the front of two of them. I had to make a jig and pattern to guide the router along the face of the box since it was assembled when the thought came to me. So I ran a dado about 3/8” of an inch deep and a 1/4” wide and then had to bend the walnut to fit. I did this using a hot pipe method that I have wanted to try out and it works great as long you use air dried wood. I tried it on some kiln dried walnut I had but the pieces kept breaking.
I did find a great disk to speed up the grinding process that I found at Home Depot. It is a Norton 5” 40 grit wheel for the angle grinder. It has a number of small overlapping sanding pads that makes the first pass really quick and easy. Of course I didn’t discover it until I was shaping the last box.
So thanks for the tutorial Andy, I was able to whip these out in just a few days thanks to it and I made some new jigs to boot.
-- Joe Truehart - The Craftsmans Woodshop