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Teardrop Trailer

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Project by DustyMark posted 07-03-2016 10:12 PM 3048 views 23 times favorited 27 comments Add to Favorites Watch

Mary and I made a decision to build a teardrop trailer on February 15th. My detailed blog is at the Teardrops 'n Tiny Travel Trailers forum.

Mary next to the Little Guy Silver Shadow 5’ x 10’ we checked out to confirm we would be comfortable in a teardrop.

A photo from Cool Tears and Tiny Campers Magazine that inspired our color scheme.

We hired out the trailer welding/powder coating and did the rest of the work ourselves. We began our part of the work on March 21st. Key features of our 5’ x 10’ teardrop include front storage module, underfloor storage, futon bed/sofa, dog kennel, air conditioning/roof vent, Yeti 65 cooler on full extension slides, and an LPG oven/stove on full extension slides.

This is the blueprint I drew for the welder.

Side profile.

View from the top.

Cabin bulkhead.

Galley.

Trailer before powder coating.

Floor started.

Dry assembly.

Bulkhead wall taking shape.

Starting to look like a camper.

Copper likes his kennel.

Master closet doors slide!

Ceiling and roof spars.

Air conditioning compartment and roof fan.

The fan is dual purpose; normal fan and exhaust for the air conditioner.

12-volt wiring going into cabin dome light.

12-volt wiring going into reading lamp.

Electrical compartment with deep cycle battery.

Insulation custom cut for wiring.

Foam clamped down.

3 mm plywood skin applied.

Applying aluminum skin.

Side skin is painted .040 aluminum.

Roof is .060 aluminum.

Hurricane hinge for galley lid.

Shades installed.

View of air conditioning compartment. The little window allows the IR remote signal to reach the motorized lift fan!

Top trim is removable to allow fan to function without air conditioner.

Galley lid framing complete. Notice the fan in the operating position.

Gluing in the foam.

Applying the plywood skin.

Aluminum skin and trim work.

Mary working on the futon.

Hinge joint is key to a strong futon.

Comforter storage/ottoman.

Our Sailrite Kits Ultrafeed LS-1 continues to churn out projects!

Fitting out the lower galley.

Utensil drawer is just the right size.

Cooler tray. Those are 500-pound drawer slides!

The dome lights are either white or red light. Nice…

We even found a tiny wok to use on the high output center burner.

Front view.

The teardrop weighed in at 1,520 pounds. That’s with a stocked galley, empty cooler, and a full 20-pound propane tank. The only things we’ll add to that will be our screen tent, folding table, folding chairs, clothes and fill the cooler. I’m pleased with this weight since it includes a large battery, air conditioner, oven/stove, propane tank, heavy cooler, and a full-size spare.

A picture of our set-up on our first trip to Little Sand Bay Campground at the Apostle Islands National Lakeshore in WI.

We used the 6’ by 6’ Clam screen house to escape the bugs and provide a little shade. It works well and sets up fast.

Mary cutting up ingredients for Kung Pao chicken stir-fry. The cooler makes a very stable base for a cutting board.

Copper found a good place to rest under the table. We’ll start bringing his outdoor pad on subsequent trips.

Whipping up quesadillas at a wayside rest.

We used an EZ-Up to provide more protection from rain on our second “wet” trip. It worked quite well. I have a small leak at the hurricane hinge that wets the upper galley a bit when the lid is open in the rain. I’ll chase that down.

We plan to replace the EZ-Up with a custom shelter that connects the galley to the Clam screen house. We also discovered that we need to build wind deflectors for the stove since it is unprotected on the full slide out set-up. Strong winds on our second trip robbed the stove of a lot of performance.

-- Mark, Minnesota





27 comments so far

View English's profile

English

517 posts in 939 days


#1 posted 07-03-2016 10:20 PM

Man you sure don’t let any grass grow under you feet. Great looking trailer in record time. Enjoy!!!

-- John, Suffolk Virgina

View JoeinGa's profile

JoeinGa

7480 posts in 1469 days


#2 posted 07-03-2016 10:33 PM

Looks comfy ! Great job

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View Hawaiilad's profile

Hawaiilad

2892 posts in 2483 days


#3 posted 07-03-2016 10:52 PM

That looks like a Great family project. Hope the weekend turns out Great as well

-- Larry in Hawaii,

View ralbuck's profile

ralbuck

1973 posts in 1728 days


#4 posted 07-03-2016 11:24 PM

Nice and small/light enough that it can be pilled by almost any vehicle.

-- just rjR

View DustyMark's profile

DustyMark

342 posts in 1532 days


#5 posted 07-03-2016 11:48 PM

Thanks everybody. Our tow vehicle is a 2009 Subaru Forester with a manual transmission. It tows this weight with no problems.

-- Mark, Minnesota

View GR8HUNTER's profile

GR8HUNTER

1134 posts in 174 days


#6 posted 07-04-2016 12:07 AM

very very neat looking I just love it when a plan comes together as nicely as yours did ….... and also copper looks very comfy LOL

-- Tony Reinholds,Pa. REMEMBER TO ALWAYS HAVE FUN

View sras's profile

sras

4391 posts in 2591 days


#7 posted 07-04-2016 01:37 AM

Very nice! You should get many years of enjoyment out of that. Great write up as well.

-- Steve - Impatience is Expensive

View bruc101's profile

bruc101

1077 posts in 3004 days


#8 posted 07-04-2016 02:07 AM

Looks to me like Copper had the Teardrop built to his specifications.

-- Bruce Free Plans http://plans.sawmillvalley.org

View FirehouseWoodworking's profile

FirehouseWoodworking

686 posts in 2735 days


#9 posted 07-04-2016 03:18 AM

Beautifully done! Enjoy it!

Cheers!

-- Dave; Lansing, Kansas

View Cricket's profile

Cricket

1869 posts in 1054 days


#10 posted 07-04-2016 04:42 AM

This is amazing! Loved reading the process!

-- "Show respect even to people who don’t deserve it, not as a reflection of their character, but as a reflection of yours."

View woodbutcherbynight's profile

woodbutcherbynight

2424 posts in 1871 days


#11 posted 07-04-2016 04:44 AM

Excellent, loved the details!

-- Live to tell the stories, they sound better that way.

View deon's profile

deon

2508 posts in 2487 days


#12 posted 07-04-2016 05:17 AM

Very cool!

-- Dreaming patterns

View a1Jim's profile

a1Jim

115202 posts in 3039 days


#13 posted 07-04-2016 01:55 PM

Amazing build ,fantastic teardrop plus super step by step photo work up.Great details fit and finish.

-- http://artisticwoodstudio.com Custom furniture

View splintergroup's profile

splintergroup

827 posts in 684 days


#14 posted 07-04-2016 01:58 PM

The planning details alone are mind boggling!

Wonderful “team effort”!

View jbay's profile

jbay

812 posts in 361 days


#15 posted 07-04-2016 01:58 PM

That’s really cool Mark,
You and your wife made it look easy! I think I’ll try one….NOT :)

-- My “MO” involves Judging others, playing God, acting as LJs law enforcement, and never admitting any of my ideas could possibly be wrong or anyone else's idea could possibly be correct -- (A1Jim)

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