|Project by CueballRosendaul||posted 07-02-2016 03:12 PM||555 views||1 time favorited||4 comments|
Built on commission for a gentleman at our church who happens to be Native American. He asked for a box to hold his eagle feathers used during ceremonies with other tribal members. Made from aromatic red cedar to keep the moths away. Machine cut dovetails from my Porter Cable jig.
The handle was a piece of tree root that I found sticking out of the ground on a job site. I cut the ends off and held it on the belt sander to make two flat spots. I made a jig to drill holes straight into the back of the handle, then epoxied a pair of threaded inserts into the holes. Two stainless steel machine screws hold the handle in place from the inside.
This was my first bit of pyrography, and I’m quite pleased with the results and the process. I transferred the images onto the smooth sanded surface with the old trick of printing it in reverse and using lacquer thinner to release the toner from the paper and make it stick to the wood. Then I traced it with my pyro pen, having only done about 30 minutes of practice. Excess toner comes off with a couple swipes of lacquer thinner. If you haven’t tried pyrography yet, I encourage woodworkers to give it a try, it’s quite simple and inexpensive to get started. Here’s an Amazon link to the kit that I bought for $11!: Walnut Hollow Pyrography Kit
At some point, I’ll upgrade to a kit with a temperature control and more fancy tips, but for now, this will help me get started.
Interior is a piece of pegboard (for extra ventilation) wrapped with a piece of red velvet. There is a small box, held closed with a small magnet, to hold a tiny bottle of oil used to treat the feathers occasionally.
Finish is 3 coats of Danish oil, and three coats of spray poly. No finish on the interior. I inlaid a 2016 penny in the bottom inside corner of the lid to denote the year it was made. A 3/4” forstner bit makes a perfect penny sized hole.
-- Matt CueBall Rosendaul. I don't think I've ever had a cup of coffee that didn't have cat hair or sawdust in it.