Plywood Fan Base

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Project by Jim Jakosh posted 05-15-2016 02:28 AM 1115 views 1 time favorited 22 comments Add to Favorites Watch

This was a fan that was destined for the dumpster today at the scrap metal drive and I tried it out and it worked, but the knob was missing and the metal base was all bent up. I threw the base in the dumpster and made this wood base for it. I put some gussets for support and casters on it . I did a half lap joint for the base on the miter saw and tapped the plywood and screwed the casters right into the wood

I also made a new knob out of walnut so it can be easily switched to the 3 speeds. I was told that Patton was a good quality fan and this one is all metal. This was good timing because my old box fan I used in the barn smoked and quit last fall.

This high velocity fan will move the fan along the floor when it is on high speed.

It is finished with shellac.

Cheers, Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

22 comments so far

View kiefer's profile


5236 posts in 2299 days

#1 posted 05-15-2016 02:49 AM

Good find Jim
The base you made looks good and sturdy and I may have to make one also for the fan I picked up at the dump also and only grabbed one of the six that where laying there but none had the front cover and I have to somehow make one and the base is a little flimsy .


-- Kiefer

View Bob Collins's profile

Bob Collins

2429 posts in 3316 days

#2 posted 05-15-2016 03:05 AM

Good find Jim, the stand has given it some more life time.

-- Bob C, Australia. Your best teacher is your last mistake.

View doubleDD's profile


6006 posts in 1676 days

#3 posted 05-15-2016 03:20 AM

No hot air in this story Jim. Perfect stand and love the knob. These floor fans are excellent for moving air. Great save.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

View Roger's profile


20688 posts in 2436 days

#4 posted 05-15-2016 03:22 AM

A gr8 save Jim.

-- Roger from KY. Work/Play/Travel Safe. Keep your dust collector fed.

View sedcokid's profile


2719 posts in 3231 days

#5 posted 05-15-2016 03:28 AM

Great save Jim!

-- Chuck Emery, Michigan,

View peteg's profile


4023 posts in 2455 days

#6 posted 05-15-2016 03:33 AM

Those dumpster guys will never get any good stuff Jim if you keep on refurbishing / recycling ::))

Looks toooo good to throw out anyways, well done

Cheers bud

-- Pete G: If you always do what you always did you'll always get what you always got

View Joe Lyddon's profile (online now)

Joe Lyddon

9716 posts in 3685 days

#7 posted 05-15-2016 03:33 AM

My problem is just the opposite…

The fans eventually GIVE UP and I’m left with a NICE Base that I just KNOW I can do something else with them!
... little tables. carving tables, etc. etc. Haven’t done anything with them yet! ... I have a collection of two or three of ‘em… :) LOL

Jim, you did good fixing up a base!

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: ... My Small Gallery:"

View Todd Barrone's profile

Todd Barrone

814 posts in 1905 days

#8 posted 05-15-2016 05:10 AM

Great job.

-- "The Cedar King"

View Rick M's profile

Rick M

9234 posts in 2012 days

#9 posted 05-15-2016 06:15 AM

Nice. My fan has a flat base and is constantly getting moved around, might try this.


View majuvla's profile


10234 posts in 2500 days

#10 posted 05-15-2016 11:12 AM

Bravo for upcycling! Sure you are ready for summer heat.

-- Ivan, Croatia, Wooddicted

View Blackie_'s profile


4682 posts in 2145 days

#11 posted 05-15-2016 11:53 AM

Great find Jim.

-- Randy - If I'm not on LJ's then I'm making Saw Dust. Please feel free to visit my store location at

View Jim Jakosh's profile

Jim Jakosh

18188 posts in 2738 days

#12 posted 05-15-2016 12:20 PM

Thank you all for the nice comments. I really need this fan and now I don’t have to carry it like the old one.
It is sad to see all this good metal stuff being scrapped and replaced by cheap plastic stuff!!

Cheers, Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View scrollingmom's profile


1119 posts in 2096 days

#13 posted 05-15-2016 02:59 PM

Good for you on saving the fan and not running out to buy a new one. Looks good too.

-- Kelly, Allen,KS

View luv2learn's profile


2589 posts in 1935 days

#14 posted 05-15-2016 03:30 PM

Now that is practical woodworking at its best.

-- Lee - Northern idaho~"If the women don't find you handsome, at least they ought to find you handy"~ Red Green

View oldnovice's profile


5996 posts in 3000 days

#15 posted 05-15-2016 03:50 PM

From all of the comments above, I guess we are all FANS of your solution!
Nice fix and save!

-- "I never met a board I didn't like!"

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