LumberJocks

Making a comb with curved mortise and tenon with hand tools

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Project by Scott posted 05-02-2016 08:50 PM 2388 views 3 times favorited 9 comments Add to Favorites Watch

I made this hair comb using tigerwood and hard maple. It is 2 1/4×8 1/4, and it varies in thickness from 7/16 to 3/4. To make the curve in the handle a five gallon bucket was put to good use, which makes a smooth curve and keeps it square too. In order to add strength, there is a 1/8 inch square tenon on the curve, which was challenging to do with a chisel. Needless to say there were many iterations of trimming and fitting. I used a pull saw to cut the comb teeth, and a rasp to recess the valley between the teeth. Then rasps were used to do the final shaping. It is finished with BLO.

-- Scott in North Carolina





9 comments so far

View cmmyakman's profile

cmmyakman

204 posts in 2832 days


#1 posted 05-02-2016 09:18 PM

Great work – thanks for the images showing your process steps.

-- You can't fail if you don't give up.

View Ken90712's profile

Ken90712

17592 posts in 3365 days


#2 posted 05-03-2016 08:00 AM

Very nice work

-- Ken, "Everyday above ground is a good day!"

View majuvla's profile

majuvla

13234 posts in 3044 days


#3 posted 05-03-2016 08:19 AM

Beautiful work, beautiful technik.

-- Ivan, Croatia, Wooddicted

View helluvawreck's profile

helluvawreck

32087 posts in 3043 days


#4 posted 05-03-2016 03:17 PM

I love the comb and the way that it is made.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- helluvawreck aka Charles, http://woodworkingexpo.wordpress.com

View pmayer's profile

pmayer

1032 posts in 3241 days


#5 posted 05-03-2016 04:54 PM

that is cool. Great design.

-- PaulMayer, http://www.vernswoodgoods.com

View AJ1104's profile

AJ1104

573 posts in 1835 days


#6 posted 05-04-2016 12:53 AM

wow. This was a great effort and resulted in a great piece! Very fine job. Congrats!

-- AJ

View jaykaypur's profile

jaykaypur

4017 posts in 2584 days


#7 posted 05-06-2016 12:38 AM

You did a wonderful job on this. I really liked your photos because I got to see a lot of the tools you used. Again, just a beautiful piece you created.

-- Use it up, Wear it out --------------- Make it do, Or do without!

View Picklehead's profile

Picklehead

1048 posts in 2105 days


#8 posted 05-06-2016 02:55 AM

You absolutely cannot use a bucket to do woodworking. Now cut it out and get back to work!

-- Quote from ebay tool listing: " Has nicks and dings wear and tear dust and dirt rust and pitting but in good working condition"

View Scott 's profile

Scott

253 posts in 2443 days


#9 posted 05-06-2016 03:20 AM

You’re right! The bucket should be banished from the shop. :)

-- Scott in North Carolina

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