Yet another sled...

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Project by Routerisstillmyname posted 1721 days ago 2577 views 4 times favorited 9 comments Add to Favorites Watch

Got tired of playing pat-a-cake with wooden fences. Each time I put a crew in, even when clamped to death it moved the fence by +- 0.002
The best I could do was 0.005 on 5 cut test along 80-90 inches. Which is extremely good with most normal people but not if you have OCD tendency then…... So, here it is the improved version calibrated to 0.000 along 80-90 inches. Oh yes, you can use a dial indicator and digital caliper to get that accurate.
I do realize that this kind of accuracy is not necessary in woodworking but I just had to be able to do it. So this was a good learning experience for a much bigger sled.
I still have to add a handrail and a stop screw to the back. I don’t like holding the fence when pushing the sled not after going trough all this to calibrate the fence.
Thanks for looking.

-- Router è ancora il mio nome.

9 comments so far

View woodworm's profile


14124 posts in 2217 days

#1 posted 1720 days ago

Nice sled. I hope with this new sled, you can cut with confident and no worry about accuracy.
Happy woodworking, and take care.

-- masrol, kuala lumpur, MY.

View Dusty56's profile


11644 posts in 2315 days

#2 posted 1720 days ago

Congratulations on reaching your goals : )

-- I'm absolutely positive that I couldn't be more uncertain!

View TopamaxSurvivor's profile


14721 posts in 2302 days

#3 posted 1720 days ago

Nice sled!! +/- ”.000” is pretty good for anything, let alone woodworking. The only thing I have ever worked on that had a +/- “0” tolerance was the paving for a high school football field before they put the astro turf down:-))

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View StickleyStyle's profile


59 posts in 1862 days

#4 posted 1695 days ago

Those are some fine looking Engineering Squares you have sitting there. Mind sharing where you picked those jewels up?

View a1Jim's profile


112011 posts in 2204 days

#5 posted 1695 days ago

Very nice sled looks good.

-- Custom furniture

View cabinetmaster's profile


10874 posts in 2185 days

#6 posted 1695 days ago

Great looking sled. Job well done.

-- Jerry--A man can never have enough tools or clamps

View Routerisstillmyname's profile (online now)


697 posts in 2136 days

#7 posted 1695 days ago

Thanks for the comments.
This will have to do until I get my hands on 48” x 48” marine ply ;-)

-- Router è ancora il mio nome.

View SgtSnafu's profile


957 posts in 1898 days

#8 posted 1688 days ago

Nice sled – Mind if I ask where you purchased the squares? They look machinist quality..

-- Scotty - aka... SgtSnafu - Randleman NC

View surfin2's profile


51278 posts in 1762 days

#9 posted 1638 days ago

Nice sled… Where did you get the aluminum fence?

-- Rick

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