Urn Keepsake Box

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Project by Triman posted 11-16-2009 08:58 PM 2236 views 12 times favorited 16 comments Add to Favorites Watch

This was, without a doubt, my most difficult project. My Brother passed away unexpectedly last week, complications from the flu and and pneumonia. His Wife and kids asked if I would make a wood box to be used for the ashes, with room for keepsakes. They needed it in 1 week, but I said of course I would. I found a beautiful piece of ziricote, that was wide enough and long enough, that I could create the 4 sides with the single piece of wood. I used curly maple for the base, and birdseye maple for the tray, lid, and keys.

After making the actual box, I made another box with no top or bottom, that just fit inside. This was 3 inches high, with 1/8 inch thick sides. (If it was too shallow or too deep, I could remove it, make a new one and just slip the new one inside.) This slides inside, and created the lip for the ash compartment lid to rest on. Then, on top of this, I created a third box, with no lid. This is actually the keepsake tray. I left it with no divisions, since I wasn’t sure what they might want to put in the tray. The tray has 3 keys to match the outer box.

The lid was made with a perfect piece of birdseye maple, that was large enough to be able to make the lid out of a single piece of wood. (Thanks to fellow member Barlow!). I glued the chunk of ziricote on top, added the side frame, then rough sanded with a belt sander, then finished with the random orbital sander.

They said they wanted it hinged, and I’ve never used hinges before, so this was the most difficult and stresssful portion of the project. Since the lid has an overhang, I needed hinges with a stop on them. After looking at numerous hinges at Woodcraft, I ended up buying quadrant hinges. It was at the last day, that I realized that these hinges are not made for my type of lid. They are supposed to recess 1 inch into the top and bottom. Well, my lid is quite thin, so I made them recess entirely into the base/sides. I made 3 practices runs, and I blew out a hole on 2 of the 3 tries. Since I had no alternative, I forged ahead. Multiple trial runs on the router table for the initial mortises. those went fine. I then used a drill to grind out the holes for the hinge quadrant. 1 went fine, and yep, I went too far with the second, and ended up with a 1/8 inch hole in the back. There is less that 1/8 of an inch leeway, and since you’re working blind, I would never suggest anyone try this! I managed to use some Titebond III, mixed with some ziricote sand dust to make a putty. After smudging some in the hole, letting it dry, then sanding and refinishing, it’s passable. Fortunately, it’s on the back of the box.

I finished with multiple coats of tung oil. The lid needed additional coats, but since I only finished the lid 24 hours prior, it only got 1 coat. I hope to add additional coats whenever I go to visit his family.

My Brother was the best, nicest guy in the world. He was taken from us way too early. Over a hundred people showed up for his celebration on Saturday, and the box was very well received. I think he would have liked it!

-- Bruce, San Jose, Ca

16 comments so far

View lew's profile


12062 posts in 3756 days

#1 posted 11-16-2009 09:22 PM

A fitting tribute for your brother. Our condolences on your loss.

Lew and Mimi

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View WistysWoodWorkingWonders's profile


12758 posts in 3157 days

#2 posted 11-16-2009 10:05 PM

My condolences on your loss Triman… Definately a difficult build under those circumstances… you pulled through well and your brother would have been proud…
Great looking and long lasting keepsake box…

-- New Project = New Tool... it's just the way it is, don't fight it... :)

View Andy's profile


1694 posts in 3909 days

#3 posted 11-16-2009 10:34 PM

Your brother would definitely be proud!
This is a beautiful project, and a kind expression to the family.
I feel your pain…I recently lost my father :-(

-- If I can do it, so can you.

View mtkate's profile


2049 posts in 3325 days

#4 posted 11-16-2009 10:57 PM

Beautiful box, for beautiful sentiments.

View Kristoffer's profile


675 posts in 3216 days

#5 posted 11-16-2009 11:19 PM

WOW!!!!!! VERY NICE!!!!!!!! Everything about this post tugs on some rarely touched strings.

-- Cheers and God Bless

View littlecope's profile


3071 posts in 3502 days

#6 posted 11-16-2009 11:40 PM

A beautiful tribute to your Brother, Bruce. I am very, very sorry for your loss.

-- Mike in Concord, NH---Unpleasant tasks are simply worthy challenges to improve skills.

View grizzman's profile


7836 posts in 3304 days

#7 posted 11-17-2009 12:21 AM

im glad you had the chance to add a wonderful part of yourself with the makeing of the box…im sorry for your loss, and i know if you keep your heart open, god will bless you with healing….none of us know our time table of how long were here…so love the best you can every day….each day is a gift.

-- GRIZZMAN ...[''''']

View Loucarb's profile


2388 posts in 3445 days

#8 posted 11-17-2009 01:57 AM

Beautiful box and a wonderful tribute, sorry for your loss.

View woodworm's profile


14468 posts in 3591 days

#9 posted 11-17-2009 03:38 AM

Very nice box.
My condolence on the loss!

-- masrol, kuala lumpur, MY.

View Jim Crockett (USN Retired)'s profile

Jim Crockett (USN Retired)

852 posts in 3733 days

#10 posted 11-17-2009 04:41 AM

I will also add my condolences on your loss. You did a wonderful job on the box under difficult circumstances and time constraints. I’m sure your brother’s family appreciates the effort, craftsmanship and love you put into the box and will treasure it always.


-- A veteran is someone who, at one point in his/her life, wrote a blank check made payable to "The United States of America," for an amount of "up to and including his/her life".

View a1Jim's profile


117095 posts in 3577 days

#11 posted 11-17-2009 04:59 AM

Wonderfully beautiful

-- wood crafting & woodworking classes

View ratchet's profile


1391 posts in 3787 days

#12 posted 11-17-2009 05:46 AM

A very beautiful box and fitting tribute to your brother! I am heartfully sorry for your loss and offer my sincerest condolences. I am sure your bro would be proud of your work in this. I could only hope for similar consideration when my time comes.

View RexMcKinnon's profile


2593 posts in 3196 days

#13 posted 11-17-2009 04:58 PM

Sorry for your loss. Beautiful box.

-- If all you have is a hammer, everything looks like a nail!

View Triman's profile


50 posts in 3583 days

#14 posted 11-17-2009 09:24 PM

I’d just like to thank everyone for the kind words of support. It’s been a tough couple of weeks, but everyone here has helped me with their warm sentiments.

-- Bruce, San Jose, Ca

View bigike's profile


4052 posts in 3289 days

#15 posted 03-03-2010 01:51 AM

very nice

-- Ike, Big Daddies Woodshop,

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