| Project by GaryK | posted 343 days ago | 810 views | 0 times favorited | 37 comments | ![]() |
I thought I would save what I think is the best for last (well, almost last).
I built this in 2001 before I had a digital camera so I don’t have any construction pictures.
This was built from a set of plans I got a long time ago, and it took a while to get all the
supplies together to build it.
The case, keys, and legs are poplar. The sound board (surface below the strings) is spruce,
the bridges are beech and the jacks (the part the key press up to pluck the strings) are made from
swiss pear.
The curved side was laminated on a form I made.
Here you can see all the jacks lifted up. You have to do that to take the keyboard out.
The next three pictures show on of the hardest pieces to make. I think I spend the most time on it than anything else. It’s the cruved bridge.
No matter what I tried I vouldn’t get that tight curve by steam bending. I ended up doing it in two pieces.
I steamed it as close as I could then cut off the end and glued another piece to it which I carved into shape.



The keyboard is probably the most complex part. Not really hard but just a lot of thinking and work.
To get everything to line up you start by gluing up a piece the width of the keyboard and marking a
diagonal line across the blank the keep them in order. Then it’s the bandsaw and coping saw to cut
them out. This leaves a bandsaw width space between the keys.
There is a lot more to it but this is the gist of it.

The jacks are made from swiss pear. It won’t warp no matter what you do to it.
In a harpsichord the strings are plucked versus struck like a piano. The felt silences the string when you let
up on the key.
Here you can also see the rear beech nut (the part with the tiny pins sticking out).


Here it is with the lid closed. You get a softer sound when it’s played closed

Here is my long term project. It’s a full size harpsichord that will have two keyboards, three strings for each key
and three sets of jacks. This one I couldn’t find plans for so it is being built from pictures in a lot of books.

I will take progress pictures from this point on and post it if I ever get it done.

-- Gary, East TX -- The longest journey begins with a single step.
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37 comments so far
dennis mitchell
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2817 posts in 715 days
posted 343 days ago
I’m impressed! That is an involved project.
-- http://www.woodsongsfurniture.com
Thos. Angle
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3243 posts in 363 days
posted 343 days ago
My word, Gary, I’m impressed!!! I have to admit, I play a guitar but have never tried to build one but a harpsichord???? My heavens what a task. I’ll hand it to you, my,friend, this is a piece of work. It is beautiful. Hurry up and get to the next one, I want to see it.
-- Thos. Angle, Owyhee Design, Oregon
TomFran
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2333 posts in 395 days
posted 343 days ago
Wow Gary, you’re not afraid to tackle anything!
Beautiful work. If you can make musical instruments, you can some money (I think…).
-- Tom, Surfside Beach, SC - Romans 8:28
Bob Babcock
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1809 posts in 487 days
posted 343 days ago
Amazing Gary…..truly amazing. The crafstmanship you exhibit is astounding. Thanks for sharing,
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
Douglas Bordner
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2286 posts in 464 days
posted 343 days ago
My goodness! That is a masterwork, Gary. Bravo!
-- "Bordnerizing" perfectly good lumber for over a decade.
Chip
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1058 posts in 493 days
posted 343 days ago
Wow.
-- Better to say nothing and be thought the fool... then to speak and erase all doubt.
DAN
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2627 posts in 384 days
posted 343 days ago
beautiful work … huge … really huge accomplishment !!
how does it sound ?? ... you should play it, record it and post the sound track in a blog !!
really interesting project.
been on my mind since I first noticed it 4 hours ago,
-- I made a cool back scratcher !!
MattD
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66 posts in 345 days
posted 343 days ago
Now that’s a project. Wow. You can do anything if you can builld something like that. I’d love to hear how that sounds.
-- Matt - Syracuse, NY
cajunpen
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5291 posts in 466 days
posted 342 days ago
Gary that is an impressive piece – well done. I think Don will like it – but it probably won’t be his favorite, I hear he REALLY likes small boxes. The LJ Forum never ceases to amaze me – we sure have a talented bunch of artists/craftsman (and craftswomen) on this Forum. Visiting LJs is like visiting with family.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
dewoodwork
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84 posts in 357 days
posted 342 days ago
Holey cow!! that’s one heck of a project. I’d be to intimidated to take on such a project. My complements to the harpsichord master.
-- Express creativity with wood, Dewayne. Vacaville CA.
Karson
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11919 posts in 801 days
posted 342 days ago
Great job. Truly an accomplishment to be proud of.
-- Karson Southern Delaware karson_morrison@bigfoot.com
Don
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2585 posts in 577 days
posted 342 days ago
This is one very serious project – way outside my skill-set! Terrific work, Gary. Thanks for sharing it with us mortals. LOL
-- CanuckDon "I just love small wooden boxes!" http://www.canterburybaptist.org/
snowdog
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526 posts in 383 days
posted 342 days ago
I would enjoy hearing it played, can you capture an MP3 of it and share?
I liked the idea of cutting a diagonal to keep the keys in order, good idea (I’ll file that in the brain, maybe I’ll remember :)
-- "so much to learn and so little time"..
lclashley
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223 posts in 515 days
posted 342 days ago
Excellent job!!! Are you a musician also?
rentman
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231 posts in 495 days
posted 342 days ago
wow thats all i can say!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
-- Phil, Chattanooga,TN
Aubster
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105 posts in 429 days
posted 342 days ago
I never imaged a harpsicord being built by one person. I thought they ere just built in factories. Wow! what an achivement knoch to put on your belt. Good Job!
-- A man who moves mountains starts one stone at a time.
GaryK
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8243 posts in 389 days
posted 342 days ago
Thanks for all your great comments! I’m sorry to say it but I don’t know how to play the darn thing. Guitar
is the only thing I ever learned to play.
I had hoped that it would give me the inspiration to learn, but alas no. I’m about half way through making a violin also, but I’m pretty sure I’ll never learn to play it either.
I just hate making the same thing twice and I’m kind of running out of things to make.
-- Gary, East TX -- The longest journey begins with a single step.
Dick Cain
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4387 posts in 700 days
posted 342 days ago
Fantastic Gary,
You have to know what you’re doing on a project like this.
Who would ever have the time to learn, especially when you keep on building them.
I know a Blind person who built a Harpsichord, he was a piano tuner. He didn’t need the lights on in his shop, & he even operated his table saw.
I’ll check my files, & see if I have a picture of it.
I found the picture. This was taken in 1984 at a dinner theater at our church.

-- Dick Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
GaryK
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8243 posts in 389 days
posted 342 days ago
Dick – That is interesting. It looks like an early Hubbard or Zuckermann harpsichord kit. They make them all with curved sides now in the traditional way. Thanks for the picture.
I have heard of blind woodworkers before. You don’t hear about them very often.
-- Gary, East TX -- The longest journey begins with a single step.
TonyWard
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162 posts in 729 days
posted 342 days ago
Gary
Wow, this work puts you into the top end of the “wood craftsman” category – well done!
-- Bandsaw Box Plans
GaryK
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8243 posts in 389 days
posted 341 days ago
I was looking around on youtube and found someone playing a harpsichord
almost exactly like mine. If you are interested in hearing what it sounds like
being played by someone who knows how to play check it out.
http://www.youtube.com/watch?v=uhH1MdzeH9k
-- Gary, East TX -- The longest journey begins with a single step.
Bob Babcock
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1809 posts in 487 days
posted 341 days ago
I just hope the next challenge isnt building a musical instrument…;)
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
GaryK
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8243 posts in 389 days
posted 341 days ago
Maybe, Maybe.
I have plans for a clavichord and a xylophone.
They are on my list of things to make!
-- Gary, East TX -- The longest journey begins with a single step.
MsDebbieP
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11011 posts in 561 days
posted 341 days ago
my first thought was : “Why?”
all other thoughts following revolved around: “oh my goodness. Unbelievable!!!”
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
GaryK
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8243 posts in 389 days
posted 341 days ago
Why?
Because I have never built one before. I don’t seem to like making more than one of anything.
I’m not a professional who makes things for money, but to have fun and learn new things.
Therefore I have to keep making different things.
-- Gary, East TX -- The longest journey begins with a single step.
CharlieM1958
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3635 posts in 619 days
posted 340 days ago
Wow. That keyboard really took some patience, Gary. Great looking instrument!
-- Charlie M. "Woodworking - patience = firewood"
oscorner
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4576 posts in 711 days
posted 338 days ago
I’m speechless! :^O
-- Jesus is Lord!
Bob Babcock
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1809 posts in 487 days
posted 338 days ago
I hear you Gary. I have a hard time making the same thing twice. I’m planning on making some more paddles for the rest of my siblings. It’s rare that I make 2 of anything never mind 5. I need to think of ways to make each a different challenge. At the least change the design. Maybe try my hand at woodburning ala Koopman
I can’t wait to see what you do next Gary. You’re one of the most talented jocks here and your work always inspires me.
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
mot
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4830 posts in 437 days
posted 305 days ago
These are awesome, Gary. I just visited an old shop teacher of mine from the early 80’s. He scratch builds harpsichords. Wonderful instruments.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Bob #2
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1668 posts in 422 days
posted 303 days ago
Great Job Gary.
You really have the patience for that kind of work.
I took a peak at the video on U tube and must say I can’t see myself getting a whole album of that stuff!
Also a guitar player . <g>
Have you tried building a guitar?
Bob
-- A mind, like a home, is furnished by its owner
GaryK
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8243 posts in 389 days
posted 294 days ago
Bob,
No, I haven’t built a guitar (yet). I should since I know how to play one of those.
I am starting a blog on building a clavichord though. You might want to check that out.
Gary
-- Gary, East TX -- The longest journey begins with a single step.
GaryK
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8243 posts in 389 days
posted 248 days ago
Well, I am finally getting around to finishing that big full size harpsichord in the last two pictures. I started it about 10 years ago and got tired of it because it was taking so long. I also got discouraged when the two keyboards I made for it started warping all over the place. I used the wrong type of wood. Oh well, live and learn.
I have just acquired something that should make it a very interesting project. It’s a MIDI interface kit from a new digital player piano. So I won’t have to learn to play. It will play itself.
I found some photographs I took during the construction. I will have to scan them. Then you will get to see the cramped garage I used to work in!
I will keep you posted.
Gary
-- Gary, East TX -- The longest journey begins with a single step.
Dadoo
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1423 posts in 391 days
posted 248 days ago
No kidding…keep us posted! Wow!
Did you notice in the You-tube video that there is some inlay scene inside the top cover? That would absolutely crown yours!
The other thing I was pondering: How did they bend/make the bridge in the 1700’s?
-- Bob Vila would be so proud of you!
Dekker
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139 posts in 281 days
posted 248 days ago
I have to say, I admire the ambition to even ATTEMPT such a complex project! Some might say it’s no different than a full-size dresser, but somehow it’s just “way cooler” to have moving parts! You’ll also have to post a link to a 30-second sound clip!
-- Dekker - http://www.WoodworkDetails.com/
GaryK
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8243 posts in 389 days
posted 248 days ago
Dadoo – I just found out recently that they usually cut them out from a solid piece, or sometimes
3 pieces glued up woth a long scarf joint. If there wern’t drastic bends they would steam bend them.
They were usually made from beech which really takes to steam bending.
When I made the bridge for my clavichord, I inserted a spline into the stock before I cut it out. Kinda like
creating a piece of 3 ply plywood but just on the ends.
Gary
-- Gary, East TX -- The longest journey begins with a single step.
Texasgaloot
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200 posts in 101 days
posted 78 days ago
Gary—I’ve been admiring your harpsichord/clavichord construction prowess—it’s beginning to look like a collection. Have you ever run across any marimba plans?
-- There's no tool like an old tool...
GaryK
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8243 posts in 389 days
posted 78 days ago
Sorry, no Marimba plans. I am planning on making one though.
-- Gary, East TX -- The longest journey begins with a single step.