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Drill Press Cart w/ 44 drawers!

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Project by twobyfour16 posted 02-28-2016 10:51 PM 2220 views 16 times favorited 20 comments Add to Favorites Watch

So I had two problems in my small garage workshop. I had a drill press cart that was rapidly falling apart, and I had (have) a desperate need to organize all of my miscellaneous hardware (screws, nuts, bolts, etc.) I had some leftover walnut plywood, and some walnut lumber that had been edge glued. I picked up the lumber cheap a while back, because it was poorly edge glued (regarding color matching). This was a design-on-the-fly project, for sure. First the funky cabinet. I envisioned 4 regular sized drawers on the front of the cabinet, and a bunch of smaller drawers on either side.

I had some Sapele mahogany that was less than 3/4” thick, and I had just enough to make a bunch of drawers. I had never made a box joint before, and I had not tried out my incra LS router fence set-up (with the right angle jig, Incra template, and 1/4” whiteside straight bit.

I love the incra system. Considering it was my first attempt at drawers using box joints, they turned out better than I expected. The biggest challenge I had was the Whiteside 1/4” bit was not EXACTLY 1/4”. This made things tricky, because the Incra system & templates are designed for bits that are EXACTLY the dimension required on the template. So, a lot of fussing around, but still a very quick way to do a LOT of box joints.


Sapele drawers with inside dimensions of 4 1/4” wide, 5” long, and 4” deep. 20 on each side, and all with a walnut drawer face. After a LOT of sanding, everything has a coat of General Finishes seal-a-cell, and a couple coats of General Finishes Arm-rseal.


4 regular sized drawers in the front, with the bottom one deep enough to put some of my corded power tools. I have not filled up the small drawers yet, but have already identified one significant potential issue – it is HEAVY. And, it is going to get HEAVIER when I fill up the 40 drawers with stuff. It has good casters, all swivel locking casters, so i think it will be ok. Thinking of installing some sort of handles somewhere that I can grab onto while moving around the shop.

I have WAY too much time & material invested in a rolling shop cabinet. But, I am still a relative beginner, so this was a great project to work on some skill building – learning the Incra system, in particular.

Thanks for looking. Let me know what you think of this monster…..

-- Allan, Portland, OR





20 comments so far

View FirehouseWoodworking's profile

FirehouseWoodworking

689 posts in 2741 days


#1 posted 02-28-2016 11:30 PM

Beautiful job! Very useful and well done! I’m jealous!

Cheers!

-- Dave; Lansing, Kansas

View woodchuckerNJ's profile

woodchuckerNJ

1154 posts in 1102 days


#2 posted 02-28-2016 11:34 PM

nice cart.
As someone who has a card catalog from a library, good luck finding your screw… you’ll wind up opening every drawer to find something :-( .

Seriously it happens, but the good thing is you know it’s somewhere in the drawers.

-- Jeff NJ

View TheWoodRaccoon's profile

TheWoodRaccoon

364 posts in 397 days


#3 posted 02-29-2016 12:38 AM

Jeez thats gorgeous! Are those rubber casters? I might be wrong, but i think I read somewhere that they don’t handle heavy loads well over time, maybe some red polyurethane casters would work better?

-- still trying to think of a clever signature......

View MadMark's profile

MadMark

978 posts in 921 days


#4 posted 02-29-2016 12:51 AM

Incra LS-III & M1000 miter gauge are an unbeatable addition to any saw!

Nice work

M

-- Madmark - Madmark2150@yahoo.com Wiretreefarm.com

View trevor7428's profile

trevor7428

149 posts in 429 days


#5 posted 02-29-2016 01:00 AM

Great job, turned out great! Are you thinking of doing some kinda profile for top with router?

-- Thank You Trevor OBrion

View JoeinGa's profile

JoeinGa

7489 posts in 1475 days


#6 posted 02-29-2016 01:19 AM

”Thanks for looking. Let me know what you think of this monster…..”

Well I think it’s FANTABULOUS !

Excellent job !

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View oldrivers's profile

oldrivers

741 posts in 1034 days


#7 posted 02-29-2016 02:13 AM

Beautiful & practical, excellent project. congrats.

-- Soli Deo gloria!

View lightweightladylefty's profile

lightweightladylefty

3139 posts in 3180 days


#8 posted 02-29-2016 03:41 AM

Allan,

That’s one great-looking cart! I LOVE drawers. What a great use of the mismatched glue-ups. You did a fine job of arranging it on the drawer fronts. Walnut shop furniture is pretty classy.

L/W

-- Jesus is the ONLY reason for ANY season.

View BurlyBob's profile

BurlyBob

3697 posts in 1733 days


#9 posted 02-29-2016 04:01 AM

That is fantastic looking the wood just makes that thing pop. Oh and it looks very practical as well. Those drawers are something else.

View woodbutcherbynight's profile

woodbutcherbynight

2465 posts in 1877 days


#10 posted 02-29-2016 04:26 AM

That is a whole bunch of drawers in one cart! WOW. You have invested a lot of time, but it looks like it came out great. Nice build.

-- Live to tell the stories, they sound better that way.

View jeff's profile

jeff

990 posts in 2933 days


#11 posted 02-29-2016 10:03 AM

Your project looks fantastic.I like the wood combo.

-- Jeff,Tucson,Az.

View murch's profile

murch

1333 posts in 2092 days


#12 posted 02-29-2016 11:03 AM

Time well spent, I’d say. Great job.

-- A family man has photos in his wallet where his money used to be.

View Kaleb the Swede's profile

Kaleb the Swede

1732 posts in 1437 days


#13 posted 02-29-2016 11:28 AM

You couldn’t have gotten 45? Just kidding, great work, you will never be sorry for having storage

-- Just trying to build something beautiful

View spudde3's profile

spudde3

8 posts in 402 days


#14 posted 02-29-2016 01:22 PM

Did you use dado’s for all of the squares to accept the small drawers? Great looking cart, very nice!!

View WirelessWoodworker's profile

WirelessWoodworker

54 posts in 724 days


#15 posted 02-29-2016 03:08 PM

Awesome cart! That is a lot of drawers, wow!

-- Tim, Delaware, http://www.thewirelesswoodworker.com

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