| Project by Cantil3v3r | posted 1304 days ago | 6191 views | 25 times favorited | 29 comments | ![]() |
![]() |
So this one took me forever, simply because I started it forever ago and left it for a while. My wife wanted some of the Pottery Barn Studio Wall Shelves and there was no way I was going to pay $300 a piece. They also wouldn’t have fit in the area where she wanted them. I was able to build both shelves out of 2 pieces of 3/4” x 4’ x 8’ MDF sheets, confirmat screws, spackle, and paint for $100 instead of the PB price of $600. I did make them a little different though as I inset the shelves and vertical legs into each other by routing out half of each side at the appropriate angles and joined them together. As funny as it might be, I said I used spackle, well that was to fill the holes/heads of the confirmat screws, which is then easily sandable and paintable. I could have used wood putty but the spackle was handy, easily applied, quickly dried, and quickly and smoothly sanded. Overall I am pretty happy with them and my wife is really happy too. If anybody wants a picture of the jig I can try to post that up too. Enjoy!
Edit: I added a picture of the template so you can see how I made the half-lap joints between the vertical legs and the shelves. I would slide the shelf sides into the jig where I wanted them, (the fit is very snug so it didnt move and if it did then I would put a really thin shim in there to keep it still) Then using a large straight bit I hogged out half of the shelf side at the appropriate angle. I did set the two guides to 2 5/8” back from the line I was routing since that was my measurement from the edge of the router plate and the edge of the router bit. I just made sure I set the depth to 3/8” since it is 3/4” stock, and would crank out two at a time. You use the same template for the legs as well. Let me know if there are any questions.
Edit part II: I found the sketchup file so if you want me to send it to you then send me a personal message with your email and I’ll shoot it right over. Understand that it was a base for me to work from. I didn’t include in the sketchup the rounded part on the front of the shelves, and I didn’t integrate the lap joints into the sketchup drawing, but it does give all the measurements on the shelves and how far in on each you need to make the lap joints. Basically its a good starting point, and you can always ask me questions if you get stuck.
| Pin It |






























29 comments so far
a1Jim
home | projects | blog
87364 posts in 1749 days
#1 posted 1304 days ago
Great job a super leaning shelf system
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
ejs
home | projects | blog
8 posts in 1304 days
#2 posted 1304 days ago
I like your design better with the inset legs. Gives it a cleaner, un-interrupted appearance.
Ken90712
home | projects | blog
12676 posts in 1361 days
#3 posted 1304 days ago
Nice saving’s and good job. Best part is she is Happy and if your anything like me the get out of jail cards are to saved! smile.
-- Ken, "Everyday above ground is a good day!"
ToGoMan
home | projects | blog
101 posts in 1416 days
#4 posted 1304 days ago
Excellent! Now if you can convince those guys in Pisa to use these…
-- ToGoMan ------ "No ONE of us knows as much as ALL of us." (anon.) ----
Jimthecarver
home | projects | blog
1049 posts in 1958 days
#5 posted 1304 days ago
Thanks for the post….well done.
This just hit the top of the to do list.
-- Can't never could do anything, to try is to advance.
Dudley
home | projects | blog
742 posts in 1432 days
#6 posted 1304 days ago
I like um. Very attractive. BZ
-- Dudley Young USN Retired. Sebastian, Fl.
RexMcKinnon
home | projects | blog
2590 posts in 1367 days
#7 posted 1304 days ago
Nothing like custom furniture. Looks like the perfect fit. Great job.
-- If all you have is a hammer, everything looks like a nail!
cstrang
home | projects | blog
1747 posts in 1340 days
#8 posted 1304 days ago
Nice work, thanks for the post.
-- A hammer dangling from a wall will bang and sound like work when the wind blows the right way.
Cantil3v3r
home | projects | blog
65 posts in 1349 days
#9 posted 1304 days ago
Thanks for the comments guys, it was actually a pretty fun build. It wasn’t tricky by any means, I ended up just working most things out on Google Sketchup first to give me all of the measurements and once I cut the parts and laid out all those measurements I was able to go to town.
gagewestern
home | projects | blog
297 posts in 1522 days
#10 posted 1304 days ago
nice work
-- gagewestern
dustyal
home | projects | blog
1125 posts in 1647 days
#11 posted 1304 days ago
Very nice shelving…
by the way… your shop looks too clean… are you sure you made these shelves there? ... LOL
-- Al H. - small shop, small projects...
Cantil3v3r
home | projects | blog
65 posts in 1349 days
#12 posted 1304 days ago
dustyal –
nice one…yeah the ‘too clean’ look is something that needs to happen quite often since my wife’s car sleeps there at night. it gets plenty dirty during projects, but i promptly clean it up to keep things nice, and so i don’t track things in as well.
Jim K
home | projects | blog
94 posts in 1309 days
#13 posted 1304 days ago
Nice job. I have the same table as yours. My table top cracked in 3 places.
has yours cracked yet? how long have you had yours?
i think mine cracked because i left it in the truck in near zero weather overnight and took it inside the next morning and put it together right away should have left it in the box and let it warm up to room temp. then put the legs on in the afternoon? We kept it anyway we liked how it looked in our dinning room? Any way nice job.
Jim
huff
home | projects | blog
2559 posts in 1457 days
#14 posted 1304 days ago
They fit the space perfectly and look great. Very nice build.
-- John @ http://www.thehuffordfurnituregroup.com
WillInTheMill
home | projects | blog
54 posts in 1349 days
#15 posted 1304 days ago
Great looking shelves! I’ve been thinking of building a similar set and adding a desk unit between the two, sorta like Crate & Barrel. It looks like the shelves touch the wall (vs. just the top of the “ladder”). Did you do that on purpose? Did you fasten the tops to the wall or put anti-skid pads on the bottom?
Please do post pictures of the jig if you don’t mind. I was going to use this design: http://www.rd.com/advice-and-know-how/17514/article17514.html
-- Will, Tampa, FL
View all comments »
showing 1 through 15 of 29 comments
Have your say...