Table Saw Straight Edge Cutting Jig

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Project by ChunkyC posted 10-28-2009 04:52 AM 13251 views 44 times favorited 24 comments Add to Favorites Watch

I posted in my Blog about how I make a Table Saw Straight Edge Cutting Jig. Well this is it. Nothing fancy at all. It’s 11” x 72” x 1/2” Baltic Birch Ply. A 5/8” dado down the length of the board 4” on center from the edge. 1/4” holes spaced every 2” apart. I used an edge cutoff that I had from an earlier cut to make the hold down dogs. I stole (borrowed) the knobs from the box joint jig.

All I do is set the fence to 11” strong and rip the edge. Now I have a straight edge to work with.

Thanks for reading.

-- Chunk's Workshop pictures:

24 comments so far

View RetiredCoastie's profile


999 posts in 2427 days

#1 posted 10-28-2009 05:06 AM

Nice jig Chunk! Love the clamps!

-- Proud Supporter of Homes For Our Troops

View a1Jim's profile


114699 posts in 2821 days

#2 posted 10-28-2009 07:17 AM

good jig

-- Custom furniture

View Splinterman's profile


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#3 posted 10-28-2009 08:28 AM

Sweet and simple.

View loupitou06's profile


119 posts in 2570 days

#4 posted 10-28-2009 08:29 AM

SO far I’ve only double side taped my plywood cutting straight edge/guide to my piece of wood that I wanted to cut but I can see how can that become handy

-- 100 fois sur le metier remettez votre ouvrage

View Ken90712's profile


16517 posts in 2433 days

#5 posted 10-28-2009 10:26 AM

Cool, nice way to save money and not having to pay for a jig.

-- Ken, "Everyday above ground is a good day!"

View Scott Bryan's profile

Scott Bryan

27251 posts in 3066 days

#6 posted 10-28-2009 11:44 AM

That is a nice jig, Chunk.

-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine

View Woodbutchery's profile


284 posts in 2829 days

#7 posted 10-28-2009 01:17 PM

Great jig! Can’t wait to make and use!

-- Making scrap with zen-like precision - Woodbutchery

View blackcherry's profile


3266 posts in 3067 days

#8 posted 10-28-2009 01:48 PM

Should get plenty of use out of this jig if you buy rough stock lumber. Thank for the post Chuck

View Beginningwoodworker's profile


13347 posts in 2917 days

#9 posted 10-28-2009 02:36 PM

Nice looking jig.

View Cory's profile


754 posts in 2663 days

#10 posted 10-28-2009 04:23 PM

Great jig. I plan on building one of these, too. Have you had any trouble using it with cupped boards? I worry about only using two hold downs.

-- The secret to getting ahead is getting started.

View Kent Shepherd's profile

Kent Shepherd

2704 posts in 2530 days

#11 posted 10-28-2009 06:59 PM

Good job


-- She thought I hung the moon--now she just thinks I did it wrong

View ChunkyC's profile


856 posts in 2498 days

#12 posted 10-28-2009 07:11 PM


I typically flatten to board before I rip the edge. You could use it on a cupped board if it was minor. Too much cupping and warping could cause issues. As for only two clamps, two clamps is all that’s required. Works fine. You can add as many clamps as you want but you only end up adding more complexity.

The jig is made such that it will handle about a 5’-6” board, or there about.

-- Chunk's Workshop pictures:

View SEE's profile


119 posts in 2411 days

#13 posted 10-29-2009 04:06 AM

I like your jig. Agreed, two clamps is all that you need.

-- Build for the joy of it!

View ChunkyC's profile


856 posts in 2498 days

#14 posted 10-29-2009 04:10 AM

>> “I like your jig. Agreed, two clamps is all that you need.”

Ockham’s razor to the rescue.

I ripped the piece that I used used for the photo tonight and it was butta! Now I just need to joint the edges and she’s ready for … something? lol

-- Chunk's Workshop pictures:

View BTKS's profile


1984 posts in 2708 days

#15 posted 10-29-2009 05:06 AM

This will be of great value when I can get to making one. I’m finally digging into my rough sawn lumber. This will make sizing a lot easier. Thanks for the post, BTKS

-- "Man's ingenuity has outrun his intelligence" (Joseph Wood Krutch)

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