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BELT SANDER CHAMFER JIG.

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Project by Rich99 posted 1761 days ago 5143 views 14 times favorited 10 comments Add to Favorites Watch

I have a 6×48” belt sander, and when i try to use it to chamfer the corner of anything, I often get an uneven chamfer on it, coz my ability to visualize the angle is not what it should be, and also, without equal pressure across the width of the angle causes one end to have a thicker cut than the other.

So, I built this jig to clamp onto the sander, and be able to set my workpiece into it, and then apply pressure until the sanding belt does its job.

The jig has an adjustable ‘throat’ so i can change the thickness of the chamfer. Of the two 45 degree angle throat plates, one is Masonite and the other is 3/4” and is adjusted by way of wing nuts.

The jig is fitted to the width of the casting of the sander, and i use clamps on opposite corners to attach it to the sander. Works real slick.

(Pictures of the jig in use to follow.)

-- Far-North Wood-Works (a fantasy company)





10 comments so far

View Splinterman's profile

Splinterman

23058 posts in 1987 days


#1 posted 1760 days ago

Hey Rich,
Good for doing different sized box corners…..cool.

View SteveMI's profile

SteveMI

848 posts in 1920 days


#2 posted 1760 days ago

This is going onto my list.

I had made a mini-jig that just sat over the corner to act as stop for a hand sanding block. Way slow and still not as good as I wanted as it was sanding cross grain which required another sanding step before finishing.

Right now, I have just settled for square corners. This will give me another option.

Steve.

View RexMcKinnon's profile

RexMcKinnon

2593 posts in 1821 days


#3 posted 1760 days ago

Great jig. A few minor mods and it could be used for many other things too. Cutting splines for example.

-- If all you have is a hammer, everything looks like a nail!

View Kindlingmaker's profile

Kindlingmaker

2654 posts in 2152 days


#4 posted 1760 days ago

Great idea, good job.

-- Never board, always knotty, lots of growth rings

View a1Jim's profile

a1Jim

112010 posts in 2203 days


#5 posted 1760 days ago

Good Idea RicH Thanks for sharing

-- http://artisticwoodstudio.com Custom furniture

View Jim Bertelson's profile

Jim Bertelson

3642 posts in 1790 days


#6 posted 1760 days ago

Nice jig. If there is a will, there is a way.

-- Jim, Anchorage Alaska

View newTim's profile

newTim

554 posts in 2232 days


#7 posted 1760 days ago

Best new jig of October 2009. ;) Thanks for sharing it.

-- tim hill www.newcalshop.com

View Mike Gager's profile

Mike Gager

615 posts in 1893 days


#8 posted 1760 days ago

good idea.

my problem with the belt sander is i usually end up slipping and sanding the end of my fingers.

its probably the most dangerous tool in my shop lol

View Rich99's profile

Rich99

60 posts in 1798 days


#9 posted 1760 days ago

Thanx for all the compliments, everyone.

Mike— I’ve skinned my finger tips and knuckles too many times (they also get scraped on the concrete floor as I drag them along). It’s that damned sanding disc attached to the front of the machine, that i forget about and lean on or into, that does the real damage. I’m gonna make a cover for it.

Rex… cutting splines is what I really want to do. That’s next.

BTW, I’ve got a million of ‘em!

-- Far-North Wood-Works (a fantasy company)

View johan's profile

johan

144 posts in 2136 days


#10 posted 1759 days ago

Thankyou for sharing.Ill be building one tomorrow.

-- Johan, South Africa, www.wildwoodboxes.co.za /www.knysnawoodworkers.co.za

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