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Ok, another Kerf Maker

Project by drfixit posted 34 days ago 859 views 5 times favorited 10 comments Add to Favorites Watch

After seeng treeman’s and the orginal from Bridge City Tools, I had to have one, but Bridge City’s is on back order. So i figured I would try and make one of my own. I used uhmw plastic to make it. It took around 2 and half hours this evening to make it and adjust it. Seems to work great, but as soon as the Bridge City one is available I am buying one of theirs. The last pic is 2 different widths of some scrap oak that I tested it out on, made a very tight joint.

-- I can fix ANYTHING!.... Wheres the duct tape?


10 comments so far

View jackass's profile

jackass

59 posts in 609 days


posted 34 days ago

I still can’t get my head around it’s use, or how it works. Guess I’ll have to build one , then try it.
Jack

-- Jack Keefe Shediac NB Canada

View drfixit's profile

drfixit

128 posts in 40 days


posted 34 days ago

Follow the link this link ====> Bridge City Tools and scroll to the bottom of the page, there is a video of it being used… it was the only way I figured it out, and it is a VERY cool tool…. Like I said when they are available I am buying one, until then, my home made one have to do.

-- I can fix ANYTHING!.... Wheres the duct tape?

View woodworm's profile

woodworm

8286 posts in 487 days


posted 34 days ago

Nicely made and I like the material you used.

-- masrol, kuala lumpur, MY.

View Karson's profile

Karson

25803 posts in 1297 days


posted 34 days ago

Great design.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View ken90712's profile

ken90712

350 posts in 85 days


posted 34 days ago

What a cool tool! Thx for the posting I have to have one on the peg board! The video is so helpful that is sold me on it instantly!

-- Ken, "Everyday above ground is a good day!"

View Sandy's profile

Sandy

38 posts in 821 days


posted 34 days ago

Very nice! Please let me know when Bridge City is no longer back ordered, so I can let you know my shipping address to send me the one you made.

View Scott Bryan's profile

Scott Bryan

20732 posts in 718 days


posted 34 days ago

This is another nice kerf maker and building it from UHMW was a good idea.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View a1Jim's profile (online now)

a1Jim

16928 posts in 474 days


posted 34 days ago

Looks good

-- Jim from Heirloom Woodshop Southern Oregon

View spaids's profile

spaids

460 posts in 590 days


posted 34 days ago

These things are so cool and simple and complicated all at once.

-- Wipe the blood stains from your blade before coming in.

View thecraftsman's profile

thecraftsman

9 posts in 48 days


posted 30 days ago

I have a one that is made from oak wood that is close to that tool. The key to how it works is two parts.
The first part is to have your cutting tool set up to cut the way you want. It can be a table saw, router in a table or radial arm saw. The get a piece of scrape wood and make a cut on one end about a inch from the end. If the board is 2 inches wide cut about 1 inch in and the come from the end to that cut to have it drop off. What you want is a piece of wood that has not been altered on one side and right next to it has been cut to get the kerf or thickness of the router bit or saw blade to calibrate the tool, take that piece that came off and and stick it against the wood that was removed and you will see a step down from one end to the other. That is the end you use to set the calibration on the one end. That is the end L piece on the end with the other end flush up to the other side you set the calibration of the offset. second part is: Then you use the other end to set the thickness of the board or piece of material you want to go in to the dado or rabbit joint.
You set a stop block against your fence so that with the tool in place and the board you want to cut is at the mark you want to cut inside make a pass and them turn your tool over and reset the board against it and make another pass.
If there is material that needs to be removed between the to cuts then make you passes within those cuts and to remove all the material that was left behind.
Then remove and insert the item you wanted to fit in the groove or rabbit and if you did it correctly, the fit will be a tight joint. The key if your especially doing a rabbit joints is to allow for the align the board to start on the other side of the cutter. Otherwise you end up short.
Great for doing dado’s or rabbits.

-- Eric, Illinois, www.wooddesignsbyeric.com

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