| Project by Karson | posted 30 days ago | 941 views | 5 times favorited | 23 comments | ![]() |
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In my planning for a Shaker Table to be made at the Mason Dixon Woodworking workshop, I wanted to make one out of some maple burl that I had collected.
The log was at the sawmill in Feb 2007 I posted a blog on getting that wood in a blog here.
I wanted all 4 legs to be bookmatched on the outer face side. I had never seen it done so I sat down with some wood and attempted it, to see if it could be done.
I started out with a 5 X 7” piece from the center of the log Picture 2. I cut it into a 4 X 4” square and 30” long. I then ripped it on the bandsaw into 4 – 2 X 2” legs. Picture 3. I labeled all of the bookmatched faces with an A, B, C, D notification. When I opened up the cuts you can see the bookmatched faces min pictures 4 and 6.
So it now became the puzzle as to how to move the pieces around so that the outside faces would be the bookmatch and not the inside faces that you see in pictures 4 and 5..
So here is the scheme that I came up with and it works.
Rules
1) You must start out with one piece of wood that will allow you to cut all 4 legs at one time, not flat boards that you glue together.
2) you must label the boards to have the same letter on all matching faces A-D. This will allow you to put them back together in a case where they get all mixed up.
3) I also marked a bulls eye in the center four corners where they are all matched up. (My pictures don’t show the bulls eye but the paper drawing does.)
4) Holding all four legs as they originally were in the board, take the first leg and flip it so the identification is on the opposite end and the portion of the bulls eye is the outside corner. Do the same for all four legs.
5) When you turn it around so you are looking at the identification again the four portions of the bulls eye should be the outside corners and all 4 face edges are book matched.
Paper Drawing
The results.



It works. Give it a try. I’ll show the table in another post.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †



































23 comments so far
degoose
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1975 posts in 246 days
posted 30 days ago
Great blog on how to make an excellent looking leg.
Thanks for the info.
-- Drink once, cut twice. New website up.... lazylarrywoodworks.com.au
Napaman
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3482 posts in 969 days
posted 30 days ago
wow…I thought this post was going to be about the building you were going to make with carved roman columns out of all those logs…yet…despite my incorrect assumption…I am once again impressed with the shared knowledge…
-- Matt, Napa, CA...fun is beautiful...just trying to have some fun...
dustyal
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442 posts in 367 days
posted 30 days ago
... so much to learn… and trust me … I saw his table parts and it was some really great looking wood. This is what I was teasing about in my shaker table post… Karson just couldn’t do poplar like the rest of us.
I know bookmatched panels… but I would never think bookmatched legs.
Great post Karson.
-- Al H. - small shop, small projects...
peruturner
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210 posts in 254 days
posted 30 days ago
Ohh those burls Im crying they would have made great turnings,lol
-- peruturner,lima peru
blackcherry
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730 posts in 715 days
posted 30 days ago
Priceless blog Karson, the wood selection should make for a stunning piece of furniture. Can’t wait to see the table enjoy the journey and thanks for the post…Blkcherry
Chris Wright
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358 posts in 373 days
posted 30 days ago
Looks great, can’t wait to see the final table. Love that wood too, would love a piece to chuck up on the lathe.
-- "At its best, life is completely unpredictable." - Christopher Walken
lew
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4474 posts in 647 days
posted 30 days ago
Thanks for the lesson, Karson!
Lew
trimtrac
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45 posts in 121 days
posted 30 days ago
I sure appreciate the information and lesson.This site has been very helpful to me with guys like you, sharing information to us “Rookies”.
-- Which way did they go? Tell me, tell me I must know I'm there leader!!
Bob #2
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3033 posts in 913 days
posted 30 days ago
This is going to be a beauty!
-- A mind, like a home, is furnished by its owner
EzJack
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170 posts in 62 days
posted 30 days ago
love it
-- Ain't better or worse than any other woodpecker in the woods.
a1Jim
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16577 posts in 469 days
posted 30 days ago
great job carson
-- Jim from Heirloom Woodshop Southern Oregon
jack1
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375 posts in 919 days
posted 30 days ago
I want some of that wood! What a great top or front it would make!
-- jack -- measure once, curse twice!
Dick, & Barb Cain
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7034 posts in 1191 days
posted 29 days ago
That’s going to be one heck of a table.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
Scott Bryan
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20538 posts in 714 days
posted 29 days ago
Thanks, Karson. This is a pretty interesting technique.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Charles Maxwell
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159 posts in 699 days
posted 29 days ago
Very useful blog post! Re: the trees! Some people would only see firewood…LJs see gold! thanks.
-- Max the "night janitor" at www.hardwoodclocks.com
HokieMojo
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1138 posts in 620 days
posted 29 days ago
I’ve never worked with burls, but is there any concern about the legs bowing does to uneven grain as the humidity changes?
That is some beautiful stuff!
RexMcKinnon
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652 posts in 87 days
posted 29 days ago
Great information.
-- If all you have is a hammer, everything looks like a nail!
Karson
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25794 posts in 1292 days
posted 29 days ago
HokieMojo: The one problem that I’ve seen with figured wood is that the grain structure go all directions. So where a nice straight grained leg has lots of strength in the cross section. Figured grain might be cross grain in the long run and is susceptible to breaking off.
I’m hoping that the burl is stronger than tiger maple. Because tiger maple is so rhythmic that it’s strength is compromised because so many fibers follow the same pattern. Burls on the other hand don’t have any pattern.
I made some spindles for a cradle from tiger maple and they were quite fragile. The tenons kept breaking off. I had to drill them out and put in dowels.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
Gary Fixler
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646 posts in 273 days
posted 28 days ago
Great project, and that is seriously gorgeous wood, Karson!
-- Gary, Los Angeles, video game animator
Cantputjamontoast
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172 posts in 324 days
posted 28 days ago
Jumpin’ Crackers Karson that is nice wood!!!!!!
-- "Not skilled enough to wipe jam on toast!"
cabinetmaster
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8462 posts in 450 days
posted 28 days ago
Thanks Chief. That’s great information to know. Your Table turned out perfect.
-- Jerry--A man can never have enough tools or clamps
HokieMojo
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1138 posts in 620 days
posted 25 days ago
KArson, thanks as always for the reply. I can’t wait to se the results.
Grumpy
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14914 posts in 743 days
posted 4 days ago
Thanks Karson. May need it one day.
-- Grumpy - "Always look on the bright side of life"- Monty Python