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Miter Saw Mobile Cart

Project by Vincent Nocito posted 51 days ago 1115 views 31 times favorited 21 comments Add to Favorites Watch

This is my new Miter Saw Cart which is based on a plan from Popular Woodworking. The cart is made from 3/4” birch plywood with poplar edging. The extension wings are 3/4” poplar plywood and solid oak. The cart measures 32” w x 21” d x 38” h with the wings folded down. With both wings extended, the cart measures 94” wide. The miter saw shown in the photos is a DeWalt DW713 10” saw. The locking wheels are 2.5” h. Photo 1 is the cart with the wings down. Photo 2 shows the cart with both wings extended. Photo 3 shows the miter saw platform. It uses 3/8” hex bolts to level the platform. Photo 4 is a front view of the cart. Photo 5 shows the support mechanism for the wings. The cabinet is used to store a small shop vac and a tenoning jig for my tablesaw.


21 comments so far

View HokieMojo's profile

HokieMojo

1142 posts in 624 days


posted 50 days ago

20 minutes in and its been favorited 3 times. Looks like you did something right. Nice work.

View storm50's profile

storm50

23 posts in 688 days


posted 50 days ago

I just had a manufacturing class design a cart like this and told them we would make the best one. I think this may be the one we make.

-- Clay

View stefang's profile

stefang

1653 posts in 230 days


posted 50 days ago

You did a great job on the cart. It looks very useful and versatile. My only question is how do you plan to control the sawdust? I have a mitersaw set-up in my shop and the only way I have been able to get any control of sawdust from it is to build a hood over it. I put plugged ports on the top and each side big enough for my 4” vacuum hose to fit through. This didn’t really work to well, so I just put a smaller hose attached to the saw’s dust port. This helps a little, but not enough to make any meaningful difference. However, the hood does catch the sawdust and prevents it from spreading around the shop. You look like a serious woodworker who might have an idea for me (if one exists). You can see my set-up on the workshop home page if care to look. I sure would appreciate any advice you might have.

-- Mike, American in Norway

View Beginningwoodworker's profile

Beginningwoodworker

4187 posts in 569 days


posted 50 days ago

Nice job on the cart!

-- CJIII Future cabinetmaker

View latman's profile

latman

2 posts in 52 days


posted 50 days ago

Great idea!
...having just purchased a fantastic sliding compound mitre saw your project stood straight out; also stefang’s comment really hit a chord as I never realised how much dust gets created!
I spent 2 hours on the saw and nearly the same de-dusting!!! :)

Think my saw my be used on a mobile bench OUTSIDE.

Steve (Australia)

-- I'm a Software guy who loves to work in the real world!

View michaelray's profile

michaelray

89 posts in 350 days


posted 50 days ago

Wow! Fantastic idea with the hex bolts – so simple. Great looking cart.

-- Sufficient unto the day is the evil thereof.

View a1Jim's profile

a1Jim

16926 posts in 473 days


posted 50 days ago

nice work station looks great.

-- Jim from Heirloom Woodshop Southern Oregon

View RetiredCoastie's profile

RetiredCoastie

231 posts in 79 days


posted 50 days ago

That’s the best miter saw cabinet I’ve seen. Looks great. I like the leveling system. Are you going to add an adjustable fence to the wings? Great job!

-- Eagles may soar, but weasels don't get sucked into jet engines! Mike D.

View dmoore's profile

dmoore

36 posts in 210 days


posted 50 days ago

Great Job. I think I will borrow it.

-- Duane, Ohio

View huff's profile

huff

1628 posts in 181 days


posted 50 days ago

Vincent, Great miter saw stand. Very well done.

-- John @ Myrtle Beach

View Vincent Nocito's profile

Vincent Nocito

155 posts in 260 days


posted 50 days ago

I will be connecting the miter saw to my Penn State dust collector. I use a stepped shop vac adapter to fit the dust outlet on the saw. Examples would be Penn State part number DHMULTI or Peach Tree Woodworking part 434. Home Depot also carries them but at 2x the price. The flexible adpater can be cut to fit a variety of nozzle sizes. The large end of the adpater has a inside diameter of 2.25” id. So to connect to my dc I use a 2.25” > 4” adapter. I have used this arrangement on prior installations with good success.

I have not decided on a fense installation at this time. I am debating t-track or some other fense system. I will post an updated photo once it is completed.

View dustyal's profile

dustyal

447 posts in 371 days


posted 50 days ago

Real nice cabinet.

Like Stefang mentioned—dust collection— my sliding miter saw is a real problem… it’s the dirtiest tool I have. Can’t figure out what to do about it. I think I need to tackle that before I work the saw stand.

-- Al H. - small shop, small projects...

View woodworm's profile

woodworm

8286 posts in 487 days


posted 50 days ago

Really very nicely built mobile workstation!

-- masrol, kuala lumpur, MY.

View mrtbone's profile

mrtbone

8 posts in 249 days


posted 50 days ago

Im gonna build one this weekend…thanks an great job..

-- best steak seasoning in the U.S. www.deccios.com

View blockhead's profile

blockhead

295 posts in 205 days


posted 50 days ago

That’s a great addition to the shop. Excellent job and thanks for posting.

-- Brad, Oregon- Wood, it's what's for dinner.

View GaryD's profile

GaryD

50 posts in 266 days


posted 50 days ago

Vincent, great job, got the same plans off the web site …now that I have seen one ”:up close” believe it is time to make one. Thanks for the post

-- Gary, Little River,SC I've Learned that the Lord didn't do it all in one day and neither can I

View Rick  Dennington's profile

Rick Dennington

327 posts in 91 days


posted 50 days ago

Like all the other jocks have said-very nice saw station, Vincent, and great looking. I know you’re proud of it. It always feels good when you get a project made after hours of labor on it.
It works great, But—what makes it work better is I built some “baffles” to set on both sides of the hole, and these direct nearly all the dust right into the hose and to the d.c. I made them removable so if I need to swing the saw for different cuts, they won’t be in the way. For 90 degree cuts, I put them back in. Works great. Hope this helps. You might give it a whip and see if it works for your saws.

This is for Stefang and Dustyal : I built a chop saw/ RAS station in my shop, and from my d.c I ran a 4” drop from the main line down to each tool and built a boxed hood for each. I drilled a 4” hole at the very bottom for the c.s box, installed a 4” 90 degree”elbow” to go in the hole in the back, and hooked it up to the drop.

-- Remember--- one good turn-- gets most of the blanket!!!!

View HokieMojo's profile

HokieMojo

1142 posts in 624 days


posted 50 days ago

one other thought. you might be able to fit a benchtop planer on there and use the wings for infeed/outfeed supports. I’m not sure if the cart is deep enough for it or if it would be efficient to switch between the tools.

View Rich H.'s profile

Rich H.

18 posts in 805 days


posted 49 days ago

Good Job. The wings, how are the supports stored and held in place?

-- RMH Designs

View Vincent Nocito's profile

Vincent Nocito

155 posts in 260 days


posted 49 days ago

After I took the pictures, I stapled on some velcro to the underside of the wind to hold the support in place. The wings hangs vertically by gravity. The tolerance between the wing and the support structure is pretty tight so it does not bounce around when moving the cart.

View cowdog80's profile

cowdog80

32 posts in 43 days


posted 38 days ago

How would you compare it to the dewalt track saw ?

-- http://woodworker.com

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