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Miter Saw Mobile Cart

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Project by Vincent Nocito posted 10-06-2009 10:05 PM 12188 views 106 times favorited 23 comments Add to Favorites Watch

This is my new Miter Saw Cart which is based on a plan from Popular Woodworking. The cart is made from 3/4” birch plywood with poplar edging. The extension wings are 3/4” poplar plywood and solid oak. The cart measures 32” w x 21” d x 38” h with the wings folded down. With both wings extended, the cart measures 94” wide. The miter saw shown in the photos is a DeWalt DW713 10” saw. The locking wheels are 2.5” h. Photo 1 is the cart with the wings down. Photo 2 shows the cart with both wings extended. Photo 3 shows the miter saw platform. It uses 3/8” hex bolts to level the platform. Photo 4 is a front view of the cart. Photo 5 shows the support mechanism for the wings. The cabinet is used to store a small shop vac and a tenoning jig for my tablesaw.





23 comments so far

View HokieMojo's profile

HokieMojo

2103 posts in 2472 days


#1 posted 10-06-2009 10:32 PM

20 minutes in and its been favorited 3 times. Looks like you did something right. Nice work.

View storm50's profile

storm50

71 posts in 2535 days


#2 posted 10-06-2009 10:51 PM

I just had a manufacturing class design a cart like this and told them we would make the best one. I think this may be the one we make.

-- Clay

View stefang's profile

stefang

13623 posts in 2078 days


#3 posted 10-06-2009 11:23 PM

You did a great job on the cart. It looks very useful and versatile. My only question is how do you plan to control the sawdust? I have a mitersaw set-up in my shop and the only way I have been able to get any control of sawdust from it is to build a hood over it. I put plugged ports on the top and each side big enough for my 4” vacuum hose to fit through. This didn’t really work to well, so I just put a smaller hose attached to the saw’s dust port. This helps a little, but not enough to make any meaningful difference. However, the hood does catch the sawdust and prevents it from spreading around the shop. You look like a serious woodworker who might have an idea for me (if one exists). You can see my set-up on the workshop home page if care to look. I sure would appreciate any advice you might have.

-- Mike, an American living in Norway.

View Beginningwoodworker's profile

Beginningwoodworker

13347 posts in 2417 days


#4 posted 10-07-2009 12:00 AM

Nice job on the cart!

-- CJIII Future cabinetmaker

View latman's profile

latman

2 posts in 1900 days


#5 posted 10-07-2009 12:27 AM

Great idea!
...having just purchased a fantastic sliding compound mitre saw your project stood straight out; also stefang’s comment really hit a chord as I never realised how much dust gets created!
I spent 2 hours on the saw and nearly the same de-dusting!!! :)

Think my saw my be used on a mobile bench OUTSIDE.

Steve (Australia)

-- I'm a Software guy who loves to work in the real world!

View michaelray's profile

michaelray

201 posts in 2198 days


#6 posted 10-07-2009 12:33 AM

Wow! Fantastic idea with the hex bolts – so simple. Great looking cart.

-- http://dbcww.wordpress.com

View a1Jim's profile

a1Jim

112805 posts in 2321 days


#7 posted 10-07-2009 12:35 AM

nice work station looks great.

-- http://artisticwoodstudio.com Custom furniture

View RetiredCoastie's profile

RetiredCoastie

999 posts in 1926 days


#8 posted 10-07-2009 12:51 AM

That’s the best miter saw cabinet I’ve seen. Looks great. I like the leveling system. Are you going to add an adjustable fence to the wings? Great job!

-- www.thepatriotwoodworker.com Proud Supporter of Homes For Our Troops

View dmoore's profile

dmoore

177 posts in 2057 days


#9 posted 10-07-2009 01:41 AM

Great Job. I think I will borrow it.

-- Duane, Ohio

View huff's profile

huff

2810 posts in 2029 days


#10 posted 10-07-2009 03:38 AM

Vincent, Great miter saw stand. Very well done.

-- John @ http://www.thehuffordfurnituregroup.com

View Vincent Nocito's profile

Vincent Nocito

455 posts in 2108 days


#11 posted 10-07-2009 04:14 AM

I will be connecting the miter saw to my Penn State dust collector. I use a stepped shop vac adapter to fit the dust outlet on the saw. Examples would be Penn State part number DHMULTI or Peach Tree Woodworking part 434. Home Depot also carries them but at 2x the price. The flexible adpater can be cut to fit a variety of nozzle sizes. The large end of the adpater has a inside diameter of 2.25” id. So to connect to my dc I use a 2.25” > 4” adapter. I have used this arrangement on prior installations with good success.

I have not decided on a fense installation at this time. I am debating t-track or some other fense system. I will post an updated photo once it is completed.

View dustyal's profile

dustyal

1216 posts in 2219 days


#12 posted 10-07-2009 04:51 AM

Real nice cabinet.

Like Stefang mentioned—dust collection— my sliding miter saw is a real problem… it’s the dirtiest tool I have. Can’t figure out what to do about it. I think I need to tackle that before I work the saw stand.

-- Al H. - small shop, small projects...

View woodworm's profile

woodworm

14134 posts in 2334 days


#13 posted 10-07-2009 04:54 AM

Really very nicely built mobile workstation!

-- masrol, kuala lumpur, MY.

View mrtbone's profile

mrtbone

13 posts in 2096 days


#14 posted 10-07-2009 06:56 AM

Im gonna build one this weekend…thanks an great job..

-- best steak seasoning in the U.S. www.deccios.com

View blockhead's profile

blockhead

1455 posts in 2052 days


#15 posted 10-07-2009 11:20 AM

That’s a great addition to the shop. Excellent job and thanks for posting.

-- Brad, Oregon- The things that come to those who wait, may be the things left by those who got there first.

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