| Project by russv | posted 1337 days ago | 4311 views | 29 times favorited | 12 comments | ![]() |
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Here is my favorite sawhorse design to date. I know what you are thinking: “That’s not a sawhorse”! No, really, it is (and then some). There are several features you won’t find ordinarily. The main one is that its height is adjustable from 25” to 42” tall. You can adjust it to any exact height in between or use the pin, so that it is easy to match them to each other. They are heavy duty and will hold more than 800 lbs. of weight when using the pin. If you lock with the lock screw only, it can still hold more than 250 lbs. I use them as sawhorses, out feed stands and extensions for long stock. If I need a quick table, I can throw a sheet of plywood on them. With the wide foot print they are very stable and do not rack or flex. The adjustable shaft is made from heavy pipe and does not flex either. When not in use, they set close together and take up very little floor space. They were easy to build and were constructed from 2×4’s and 2×6’s and pocket screw joinery. I had the tubing structures built special for me. Wait till you see my shop cabinet and workbench with the adjustable height. I have been using all of these for over year now and love them. The uses are infinite. If you thought putting everything on wheels to move them around the shop at will was great, wait till you find all the things you can do by adjusting the working height at will.
-- yknotwood.com: where to go because you don't want no stinking plastic!
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12 comments so far
Napaman
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5015 posts in 2245 days
#1 posted 1337 days ago
i could see using them as extra infeed and outfeed stands…
-- Matt--Proud LJ since 2007
a1Jim
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87124 posts in 1745 days
#2 posted 1337 days ago
I agree these are Unique cook Idea
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
Abe Low
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111 posts in 2014 days
#3 posted 1337 days ago
super idea, construction, flexable, etc. I assume the bolts in the tops are for attaching rollers, sacraficial tops, table tops, etc. I think I shall build me a pair.
-- Abe Low, Fine furniture, Sacramento, CA
Pdub
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826 posts in 1348 days
#4 posted 1337 days ago
NICE!!! I do believe I need a pair of these. I already have many uses floating around in my head. Thanks for sharing.
-- Paul, North Dakota, USAF Ret.
RexMcKinnon
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2590 posts in 1364 days
#5 posted 1337 days ago
looks very versitale and stable.
-- If all you have is a hammer, everything looks like a nail!
drfisherman
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33 posts in 1338 days
#6 posted 1331 days ago
Super nice and soooooo many uses.
-- "The worst day fishing is better than the best day working!"
Ken90712
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12660 posts in 1357 days
#7 posted 1276 days ago
Very cool! Great idea!
-- Ken, "Everyday above ground is a good day!"
Dave Owen
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225 posts in 1242 days
#8 posted 1218 days ago
Great idea, and their being adjustable makes them especially versatile. Using a pin as a positive lock for heavy loads is a good thought.
-- Dave O.
russv
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262 posts in 1338 days
#9 posted 1218 days ago
thank you dave,
i use these around the shop all the time. i throw a piece of plywood on them for a quick table (any height), or use one to help support a long board at the bandsaw, i attach a roller to use them as outfeed for my tablesaw. i have one hole drilled so it lines up instantly to the tablesaw height without measuring. I even use them in the summer to make a temp picnic table for large gatherings. list is endless. only thing i haven’t done is use them for is a hammock. . . wait a minute, i might be able to . . . can’t wait till summer now.
russv
-- yknotwood.com: where to go because you don't want no stinking plastic!
Dave Owen
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225 posts in 1242 days
#10 posted 1218 days ago
You’re very welcome. As soon as I saw it, I realized that it not only was a great idea – but that it would also be a good combination for the shop rollers I put together a number of years ago in those cases where a roller would work better than a slide. I made six of these from scrap lumber and stainless steel rollers I salvaged from an abandoned commercial dishwasher. Right now I make mine ‘adjustable’ by clamping a board in the bottom ‘slot’ – then clamping the board to my sawhorses and other supports. Making a pair of your ‘saw horses’ to go with them is very tempting.
-- Dave O.
Clarence
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125 posts in 1274 days
#11 posted 1204 days ago
I like this design. I may have missed something, but how are the top horizontals attached to the metal tube?
-- Getting old is a good thing, but being old kinda stinks.
russv
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262 posts in 1338 days
#12 posted 1201 days ago
clarence,
a horizonal bar is welded to the vertical pipe to form a “T-Bar”. I then drilled a 3/8” hole and used carriage bolts to bolt the 2×4 to the pipe. The 2×4 has a cove cut in it to allow the board to set on the pipe a little better.
russv
-- yknotwood.com: where to go because you don't want no stinking plastic!
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