| Project by Daniel Graff | posted 844 days ago | 2118 views | 8 times favorited | 37 comments | ![]() |
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4,000 board feet of White Oak
Every joint cut by hand
Black Walnut splines
Hard Maple pegs
And not a single piece of metal in the frame
I designed, cut the joinery, and raised this timber frame cabin last summer. It is 36’x14’.
I purchased 20 acres in the heart of Amish county in rural Ohio a few years ago. Being a wood worker I knew I wanted to to build something from wood. I researched log cabins, stick framing, etc. and settled on a timber frame.
I taught myself everything from reading all of Ted Benson’s books.
I dropped out of architecture school after a few years—but it was enough to give me the knowledge to do all of the load calculations, building plans, etc.
The cabin is currently “under roof” I have the doors, windows and roof on. I’m looking forward to the siding—no artificial materials— probable western red cedar with way too many details.
More photos here: http://www.flickr.com/photos/28945261@N00/sets/72157601122490646/
Thanks for looking
-Dan































37 comments so far
mot
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4902 posts in 928 days
posted 844 days ago
Holy Moly! Dan, this is just awesome! You are obviously very talented and skilled. This project all done with hand joinery! I’m very impressed. Again, just awesome! Welcome to LJ! You sure popped in with a splash!
Tom from Canada
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Daniel Graff
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13 posts in 844 days
posted 844 days ago
Thanks Tom, I wish I could show more photos… I just stumbled onto lumberjocks this past weekend.
MsDebbieP
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14159 posts in 1052 days
posted 844 days ago
holy moly is exactly what I was going to say!!!
totally amazing… what an inspiration.. what an undertaking!!! holy moly..
bravo; bravo; bravo!!
-- ~ Debbie, Canada (http://www.execulink.com/~yohan)
RobS
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1243 posts in 1198 days
posted 844 days ago
Awesome! Wish I could take some vacation and come help. I’ve always wanted to do something like this, although I’d probably start with a shed or something smaller. Can’t wait for more pics.
-- Rob (A) Waxahachie,TX
GaryK
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9521 posts in 880 days
posted 844 days ago
I have to agree, Awesome!
-- Gary, East TX -- The longest journey begins with a single step.
TheGravedigger
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211 posts in 916 days
posted 844 days ago
Incredible joinery! This takes the whole concept up an order of magnitude! This sort of work is a rarity today. Impressive job.
-- Robert from Raymond, MS. "We are what we repeatedly do. Excellence is therefore not a practice, but a habit." - Aristotle
oscorner
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4572 posts in 1203 days
posted 844 days ago
I love the look and strength of large timber construction. If I were younger and healthier I would take an apprentiship to learn how it is done. I look forward to seeing the process continue until its finish.
-- Jesus is Lord!
RJones
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239 posts in 1047 days
posted 844 days ago
Dawm!! I am sooo jealous!! I have always wanted to build a timber framed house!, Your skills are truly amazing. Thanks for sharing:)
-- http://rjoneswoodworks.com/
Dorje
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1768 posts in 889 days
posted 844 days ago
I like it! You’ll have to let us see some updated pics! Check this out. What material is the roof?
-- Dorje (pronounced "door-jay"), Seattle, WA
Dick, & Barb Cain
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7034 posts in 1191 days
posted 844 days ago
Terrific project, seeing all of that beautiful timber makes my mouth water. The large Skilsaw sure helps wit this kind of work.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
Daniel Graff
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13 posts in 844 days
posted 844 days ago
Dick, That Makita cir. saw (see the flickr photos.) has 16.25” blade. Almost uncontrollable and inaccurate as hell. The blade actually bends and rarely cuts a 90 deg. angle. I used it for very rough “hogging out” of material and then finished up with hand tools. Not to mention it constantly trips my generators breaker ;-)
-Dan
Buckskin
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484 posts in 880 days
posted 844 days ago
I am glad to see timber framing is still alive. Can’t wait to see the finished product.
farmgeek
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8 posts in 1185 days
posted 844 days ago
That is incredible Dan. I can’t wait to see the rest of the cabin!
-- John, Auckland New Zealand - http://www.farmgeek.co.nz
VTWoody
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95 posts in 949 days
posted 844 days ago
WOW!
CedarFreakCarl
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565 posts in 945 days
posted 844 days ago
That’s some amazing ambition and just flat beautiful!!!!
Carl
-- Carl Rast, Pelion, SC
Don
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2590 posts in 1069 days
posted 844 days ago
OK, Dan, this is incredible – what a way to arrive at LJ’s. Awesome work, great photography (I visited your Flicker album – Wow!), and very nice dog!
Best wishes.
-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/
jockmike2
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7297 posts in 1138 days
posted 844 days ago
I went to Flicker too pretty awesome Dan you didnt tell me how good you were just we used to be neighbors. LOL. mike
-- Mike. mwurm13@yahoo.com
Daniel Graff
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13 posts in 844 days
posted 844 days ago
Wow, thanks everyone for the kind words! If your like me, all I see in my projects are the screw ups and missed opportunities. Your feedback has boosted my ego a little.
I have contemplated creating a blog to document the progress of my cabin, but have often wondered who would want to read it. Maybe I’ll do after all.
Best, -Dan
Joel Tille
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214 posts in 1136 days
posted 843 days ago
Awsome Dan – I may have to get them books and do some reading. Thanks for sharing
-- Joel Tille
PanamaJack
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4447 posts in 969 days
posted 843 days ago
What a huge undertaking. Great job Dan. Wonderful picture show.
-- Carpe Lignum - Seize The Wood,
DocK16
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710 posts in 979 days
posted 843 days ago
What a great weekend project!! LOL! I’ve had a small piece of property by a mountain lake for many years and always said i would put a small cabin on it “someday”. I think the timber design is a great way to go and a new skill I could learn. Keep those pics coming Dan.
It never ceases to amaze me what shows up on this site, no wonder I’m checking it 2 or even 3 times a day.
-- DocK, WV
Daniel Graff
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13 posts in 844 days
posted 843 days ago
DocK, You can’t go wrong with these two books, almost everything you need to know 1. http://tinyurl.com/ytta3u 2. http://tinyurl.com/2gzh6b
I purchased many other but these were the two go to books.
If your going to try and cut and raise a frame DIY style, avoid the magazines they are not much more than just bound volumes of advertisements. OK for ideas, but little to no instruction/information.
-Dan
schroeder
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511 posts in 1017 days
posted 843 days ago
Wow is the right comment! – you got my vote in the contest, great job and craftsmanship!
-- The Gnarly Wood Shoppe
pedrorc
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69 posts in 849 days
posted 843 days ago
Great job! I like especially the big dovetail
-- Pedro Rodrigues da Costa, Sintra, Portugal
scottb
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3403 posts in 1219 days
posted 843 days ago
Ted Benson is definatley the guy to follow… I’ve read tons of great stuff about his company. Makes me think I would love to work there someday (he’s only an hour away afterall) – even if only to Build my own house.
I worked in a Timberframed house one (basement finishing) – the whole structure was a work of art.
Can’t wait to see how it comes out!
-- I am always doing what I cannot do yet, in order to learn how to do it. - Pablo Picasso -- http://blanchardcreative.etsy.com -- http://snbcreative.wordpress.com/
Dorje
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1768 posts in 889 days
posted 843 days ago
You’ll definitely have people reading the blog if you do go that route, which I would encourage you to do. This is definitely something that I’d like to follow!
-- Dorje (pronounced "door-jay"), Seattle, WA
Chuck Vosburgh
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26 posts in 889 days
posted 842 days ago
Incredible! I’m in awe of your skill
-- Chuck, chuckvosburgh.com
Mark A. DeCou
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1537 posts in 1297 days
posted 839 days ago
great project. I think you’ll do well in the competition.
-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com
frank
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1503 posts in 1098 days
posted 838 days ago
Hi Dan;
—-great cabin here! I happen to be a fan of post and beam barns, although I usually go by way of taking down and setting back up.
I was looking at the pictures on your site over at Flickr and I guess I’m a little confused here. You stated that their was ‘no metal’ in the construction of the frame; ”And not a single piece of metal in the frame” and what got me started to thinking and wondering was when I saw the ratchet and socket laying there on the timber….
So what I’m asking about here is, if there is no-metal used in the frame, then can you please explain the use of ‘steel bolts’—-’mechanical fasteners’?
...and….
....and….
It seems as if you have used many steel bolts to tie the crossbeams into the end posts of the bents and then maybe I’m wrong. Can you explain?
Thank you.
GODSPEED,
Frank
-- --frank, NH, http://frank.wordpress.com/
Daniel Graff
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13 posts in 844 days
posted 838 days ago
Frank,
They are holding temporary bracing until the SIP panels can be installed. If you nail into white oak in the green state the wood dries shrinking around the nail and then their is no removing it.
-Dan
frank
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1503 posts in 1098 days
posted 838 days ago
Hello Dan;
Maybe we are not connecting on what I’m asking about or maybe I’m not understanding what I’m seeing and your answering about.
If you look in the second, third and fourth photo above, I’m not talking about where you have nailed the composite board to the beams or the bracing of the 2’ x 4’s. What I’m talking about is in the middle there is a steel bolt that looks to me as if it running from the outside of the end post and into the cross member beam. You can see the steel bolt very clearly in the second photo….? Are you saying that when that nut is removed from the steel bolt or is that an all one piece steel bolt, there is a piece of temporary bracing that will then come off the outside of end post?
Maybe this link will explain what I’m asking much better.


....and….
Thank you.
GODSPEED,
Frank
-- --frank, NH, http://frank.wordpress.com/
cronk
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31 posts in 1014 days
posted 838 days ago
don’t slow down now ,Dan – you are truly on the way to great things. I am impressed with what you are accomplishing and look forward to finished projects
Al
-- cronk, oregon
JT Thomas
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13 posts in 849 days
posted 821 days ago
Outstanding!!! Doing that kind of work at the level you are doing it is a true art.
Keep up the good work.
-- JT - "It only costs a nickle more to go first class!"
DrSawdust
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231 posts in 990 days
posted 819 days ago
I am absolutely speechless. You are accomplishing something very few people will have an opportunity to do. Way to go!!!
-- Making sawdust is what I do best
Jeff
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91 posts in 839 days
posted 819 days ago
This is, ... more than words can say, I am looking at this and in amazement I know that things like this are possible but to see it being undertakin is awsume. My father always wanted to do something like this, he needs to see this for himself. Great job, keep working hard and looking forward to see more soon.
-- Jeff B.
Budgie
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117 posts in 830 days
posted 546 days ago
Great job! Speachless.
-- Bud, NY, http://tpww.libsyn.com/
jeanmarc
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1750 posts in 608 days
posted 469 days ago
Great job!
-- jeanmarc manosque france