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My largest project to date...

Project by Daniel Graff posted 830 days ago 2107 views 8 times favorited 37 comments Add to Favorites Watch

4,000 board feet of White Oak
Every joint cut by hand
Black Walnut splines
Hard Maple pegs
And not a single piece of metal in the frame

I designed, cut the joinery, and raised this timber frame cabin last summer. It is 36’x14’.

I purchased 20 acres in the heart of Amish county in rural Ohio a few years ago. Being a wood worker I knew I wanted to to build something from wood. I researched log cabins, stick framing, etc. and settled on a timber frame.

I taught myself everything from reading all of Ted Benson’s books.

I dropped out of architecture school after a few years—but it was enough to give me the knowledge to do all of the load calculations, building plans, etc.

The cabin is currently “under roof” I have the doors, windows and roof on. I’m looking forward to the siding—no artificial materials— probable western red cedar with way too many details.

More photos here: http://www.flickr.com/photos/28945261@N00/sets/72157601122490646/

Thanks for looking
-Dan


37 comments so far

View mot's profile

mot

4901 posts in 914 days


posted 830 days ago

Holy Moly! Dan, this is just awesome! You are obviously very talented and skilled. This project all done with hand joinery! I’m very impressed. Again, just awesome! Welcome to LJ! You sure popped in with a splash!

Tom from Canada

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Daniel Graff's profile

Daniel Graff

13 posts in 830 days


posted 830 days ago

Thanks Tom, I wish I could show more photos… I just stumbled onto lumberjocks this past weekend.

View MsDebbieP's profile

MsDebbieP

14090 posts in 1039 days


posted 830 days ago

holy moly is exactly what I was going to say!!!

totally amazing… what an inspiration.. what an undertaking!!! holy moly..
bravo; bravo; bravo!!

-- ~ Debbie, Canada (http://www.execulink.com/~yohan)

View RobS's profile

RobS

1231 posts in 1184 days


posted 830 days ago

Awesome! Wish I could take some vacation and come help. I’ve always wanted to do something like this, although I’d probably start with a shed or something smaller. Can’t wait for more pics.

-- Rob (A) Waxahachie,TX

View GaryK's profile

GaryK

9496 posts in 866 days


posted 830 days ago

I have to agree, Awesome!

-- Gary, East TX -- The longest journey begins with a single step.

View TheGravedigger's profile

TheGravedigger

211 posts in 902 days


posted 830 days ago

Incredible joinery! This takes the whole concept up an order of magnitude! This sort of work is a rarity today. Impressive job.

-- Robert from Raymond, MS. "We are what we repeatedly do. Excellence is therefore not a practice, but a habit." - Aristotle

View oscorner's profile

oscorner

4572 posts in 1189 days


posted 830 days ago

I love the look and strength of large timber construction. If I were younger and healthier I would take an apprentiship to learn how it is done. I look forward to seeing the process continue until its finish.

-- Jesus is Lord!

View RJones's profile

RJones

239 posts in 1033 days


posted 830 days ago

Dawm!! I am sooo jealous!! I have always wanted to build a timber framed house!, Your skills are truly amazing. Thanks for sharing:)

-- http://rjoneswoodworks.com/

View Dorje's profile

Dorje

1768 posts in 875 days


posted 830 days ago

I like it! You’ll have to let us see some updated pics! Check this out. What material is the roof?

-- Dorje (pronounced "door-jay"), Seattle, WA

View Dick, & Barb Cain's profile

Dick, & Barb Cain

6990 posts in 1177 days


posted 830 days ago

Terrific project, seeing all of that beautiful timber makes my mouth water. The large Skilsaw sure helps wit this kind of work.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View Daniel Graff's profile

Daniel Graff

13 posts in 830 days


posted 830 days ago

Dick, That Makita cir. saw (see the flickr photos.) has 16.25” blade. Almost uncontrollable and inaccurate as hell. The blade actually bends and rarely cuts a 90 deg. angle. I used it for very rough “hogging out” of material and then finished up with hand tools. Not to mention it constantly trips my generators breaker ;-)

-Dan

View Buckskin's profile

Buckskin

484 posts in 866 days


posted 830 days ago

I am glad to see timber framing is still alive. Can’t wait to see the finished product.

View farmgeek's profile

farmgeek

8 posts in 1171 days


posted 830 days ago

That is incredible Dan. I can’t wait to see the rest of the cabin!

-- John, Auckland New Zealand - http://www.farmgeek.co.nz

View VTWoody's profile

VTWoody

95 posts in 935 days


posted 830 days ago

WOW!

View CedarFreakCarl's profile

CedarFreakCarl

562 posts in 932 days


posted 830 days ago

That’s some amazing ambition and just flat beautiful!!!!

Carl

-- Carl Rast, Pelion, SC

View Don's profile

Don

2590 posts in 1055 days


posted 830 days ago

OK, Dan, this is incredible – what a way to arrive at LJ’s. Awesome work, great photography (I visited your Flicker album – Wow!), and very nice dog!

Best wishes.

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View jockmike2's profile

jockmike2

7222 posts in 1125 days


posted 830 days ago

I went to Flicker too pretty awesome Dan you didnt tell me how good you were just we used to be neighbors. LOL. mike

-- Mike. mwurm13@yahoo.com

View Daniel Graff's profile

Daniel Graff

13 posts in 830 days


posted 830 days ago

Wow, thanks everyone for the kind words! If your like me, all I see in my projects are the screw ups and missed opportunities. Your feedback has boosted my ego a little.

I have contemplated creating a blog to document the progress of my cabin, but have often wondered who would want to read it. Maybe I’ll do after all.

Best, -Dan

View Joel Tille's profile

Joel Tille

214 posts in 1122 days


posted 830 days ago

Awsome Dan – I may have to get them books and do some reading. Thanks for sharing

-- Joel Tille

View PanamaJack's profile

PanamaJack

4447 posts in 955 days


posted 830 days ago

What a huge undertaking. Great job Dan. Wonderful picture show.

-- Carpe Lignum - Seize The Wood,

View DocK16's profile

DocK16

697 posts in 965 days


posted 829 days ago

What a great weekend project!! LOL! I’ve had a small piece of property by a mountain lake for many years and always said i would put a small cabin on it “someday”. I think the timber design is a great way to go and a new skill I could learn. Keep those pics coming Dan.
It never ceases to amaze me what shows up on this site, no wonder I’m checking it 2 or even 3 times a day.

-- DocK, WV

View Daniel Graff's profile

Daniel Graff

13 posts in 830 days


posted 829 days ago

DocK, You can’t go wrong with these two books, almost everything you need to know 1. http://tinyurl.com/ytta3u 2. http://tinyurl.com/2gzh6b

I purchased many other but these were the two go to books.

If your going to try and cut and raise a frame DIY style, avoid the magazines they are not much more than just bound volumes of advertisements. OK for ideas, but little to no instruction/information.

-Dan

View schroeder's profile

schroeder

508 posts in 1003 days


posted 829 days ago

Wow is the right comment! – you got my vote in the contest, great job and craftsmanship!

-- The Gnarly Wood Shoppe

View pedrorc's profile

pedrorc

69 posts in 835 days


posted 829 days ago

Great job! I like especially the big dovetail

-- Pedro Rodrigues da Costa, Sintra, Portugal

View scottb's profile

scottb

3391 posts in 1205 days


posted 829 days ago

Ted Benson is definatley the guy to follow… I’ve read tons of great stuff about his company. Makes me think I would love to work there someday (he’s only an hour away afterall) – even if only to Build my own house.

I worked in a Timberframed house one (basement finishing) – the whole structure was a work of art.

Can’t wait to see how it comes out!

-- I am always doing what I cannot do yet, in order to learn how to do it. - Pablo Picasso -- http://blanchardcreative.etsy.com -- http://snbcreative.wordpress.com/

View Dorje's profile

Dorje

1768 posts in 875 days


posted 829 days ago

You’ll definitely have people reading the blog if you do go that route, which I would encourage you to do. This is definitely something that I’d like to follow!

-- Dorje (pronounced "door-jay"), Seattle, WA

View Chuck Vosburgh's profile

Chuck Vosburgh

26 posts in 875 days


posted 828 days ago

Incredible! I’m in awe of your skill

-- Chuck, chuckvosburgh.com

View Mark A. DeCou's profile

Mark A. DeCou

1533 posts in 1283 days


posted 826 days ago

great project. I think you’ll do well in the competition.

-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com

View frank's profile

frank

1491 posts in 1084 days


posted 825 days ago

Hi Dan;
—-great cabin here! I happen to be a fan of post and beam barns, although I usually go by way of taking down and setting back up.

I was looking at the pictures on your site over at Flickr and I guess I’m a little confused here. You stated that their was ‘no metal’ in the construction of the frame; ”And not a single piece of metal in the frame” and what got me started to thinking and wondering was when I saw the ratchet and socket laying there on the timber….

So what I’m asking about here is, if there is no-metal used in the frame, then can you please explain the use of ‘steel bolts’—-’mechanical fasteners’?


...and….

....and….

It seems as if you have used many steel bolts to tie the crossbeams into the end posts of the bents and then maybe I’m wrong. Can you explain?

Thank you.
GODSPEED,
Frank

-- --frank, NH, http://frank.wordpress.com/

View Daniel Graff's profile

Daniel Graff

13 posts in 830 days


posted 824 days ago

Frank,

They are holding temporary bracing until the SIP panels can be installed. If you nail into white oak in the green state the wood dries shrinking around the nail and then their is no removing it.

-Dan

View frank's profile

frank

1491 posts in 1084 days


posted 824 days ago

Hello Dan;
Maybe we are not connecting on what I’m asking about or maybe I’m not understanding what I’m seeing and your answering about.

If you look in the second, third and fourth photo above, I’m not talking about where you have nailed the composite board to the beams or the bracing of the 2’ x 4’s. What I’m talking about is in the middle there is a steel bolt that looks to me as if it running from the outside of the end post and into the cross member beam. You can see the steel bolt very clearly in the second photo….? Are you saying that when that nut is removed from the steel bolt or is that an all one piece steel bolt, there is a piece of temporary bracing that will then come off the outside of end post?

Maybe this link will explain what I’m asking much better.

....and….

Thank you.
GODSPEED,
Frank

-- --frank, NH, http://frank.wordpress.com/

View cronk's profile

cronk

31 posts in 1000 days


posted 824 days ago

don’t slow down now ,Dan – you are truly on the way to great things. I am impressed with what you are accomplishing and look forward to finished projects

Al

-- cronk, oregon

View JT Thomas's profile

JT Thomas

13 posts in 835 days


posted 807 days ago

Outstanding!!! Doing that kind of work at the level you are doing it is a true art.

Keep up the good work.

-- JT - "It only costs a nickle more to go first class!"

View DrSawdust's profile

DrSawdust

230 posts in 976 days


posted 805 days ago

I am absolutely speechless. You are accomplishing something very few people will have an opportunity to do. Way to go!!!

-- Making sawdust is what I do best

View Jeff's profile

Jeff

91 posts in 826 days


posted 805 days ago

This is, ... more than words can say, I am looking at this and in amazement I know that things like this are possible but to see it being undertakin is awsume. My father always wanted to do something like this, he needs to see this for himself. Great job, keep working hard and looking forward to see more soon.

-- Jeff B.

View Budgie's profile

Budgie

112 posts in 816 days


posted 532 days ago

Great job! Speachless.

-- Bud, NY, http://tpww.libsyn.com/

View jeanmarc's profile

jeanmarc

1750 posts in 594 days


posted 455 days ago

Great job!

-- jeanmarc manosque france

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