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Hand Hewn (looking) Garden Bench and Table

Project by CedarFreakCarl posted 848 days ago 1381 views 1 time favorited 21 comments Add to Favorites Watch

After reading over the rules, I took off the week of the 4th of July and started work on what I thought would be a great project. I was going to use some 120 year old heart pine from my great grandfather’s old store and make a coffee table. I worked about 3 or 4 days and then for some reason went back and read the rules again. To my dismay, that big old “G” word jumped out at me slapped me down. What I had started could not be made without glue.

Soooooo, after a few days of being digusted I snapped out of it and decided to build an outdoor rustic bench. I had seen one advertised in a magazine and figured I had enough time to do one. After seeing the “Stickley” table in one of the wood working magazines I had noticed that part of the project involved making round stock out of square stock. So, I made a bigger jig using the same general principles for the table saw w/dado in order to shape some round tenons from square stock. (I’ll put the details in my blog in a few days.) I had a bunch of 8/4 cypress laying around so I figured to use that. I used split tenons with heart pine wedges to hold the legs to the seat and used the same construction methods for the legs and braces. To my amazement I finished it in about 2 days.

I still had a couple of weeks till the due date for the project, so I said “what the heck” I’ll build a table to go with it. It took two or three days to come up with a workable design. Little did I know this was a lot more time consuming than the bench. I used hand cut mortises with wedged through tenons for the top and the rest of it pretty much followed the methods used for the bench base.

After cutting the stock to length, I drilled the round mortises with my cordless electric drill. I had drilled a “fitting board” with different size holes so that when I milled the round tenons they would be the right size. After dry fitting it all together with square stock, I got out my grandad’s old draw knife and shaped the legs, supports and sides to give them the hand hewn look. I also used a mortising chisel and a rasp file to help shape also. I then put it all back together, got it as square as possible and started driving wedges into the split tenons. I then sawed off most of the tenons flush and sanded them down.

While I had applied 3 coats of tung oil to the bench, I didn’t have enough time to finish the table. I’ll do that in the aforesaid blog. I’ve got lots of pictures. I also didn’t have time to set this thing out in my garden area and take a shot of it. Guess you can see that in the blog also. I hope you like it even though it’s not completely finished. Thanks, Carl.

-- Carl Rast, Pelion, SC


21 comments so far

View GaryK's profile

GaryK

9530 posts in 884 days


posted 848 days ago

Definitely rustic looking. Looks like something you would see in a loggers cabin.
Very nice!

-- Gary, East TX -- The longest journey begins with a single step.

View Don's profile

Don

2590 posts in 1072 days


posted 848 days ago

Yes, I do like this, Carl. It’s a great recovery. Well done.

Best wishes.

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View MsDebbieP's profile

MsDebbieP

14159 posts in 1056 days


posted 848 days ago

Carl!!! I love this. It is beautiful – and no glue!!
The rustic furniture fits well with this category AND you used wood from your great-grandfather’s time and tools from your grandfather.. Very fitting! Well done

(and I love the table and bench. I know I said that already… but I really love it)

-- ~ Debbie, Canada (http://www.execulink.com/~yohan)

View cajunpen's profile

cajunpen

5968 posts in 961 days


posted 848 days ago

Very well done – I really like the rustic look and that fact that it is “reclaimed” wood from your Great Grandfathers old (120 year old) store makes it a priceless item and hopefully a family heirloom.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View CedarFreakCarl's profile

CedarFreakCarl

566 posts in 949 days


posted 848 days ago

Thanks for the awesome comments. But…I guess I should have left the first paragraph out. While I started with the old wood building a coffee table, after I figured out we couldn’t use glue I changed to the cypress bench and table. I’ve got the heart pine coffee table about 3/4 finished and will use it in a future project.
Thanks again!!!

-- Carl Rast, Pelion, SC

View scottb's profile

scottb

3402 posts in 1222 days


posted 848 days ago

Pretty cool… sounds like a neat way to “turn” some stock for the legs, etc…

-- I am always doing what I cannot do yet, in order to learn how to do it. - Pablo Picasso -- http://blanchardcreative.etsy.com -- http://snbcreative.wordpress.com/

View oscorner's profile

oscorner

4572 posts in 1206 days


posted 848 days ago

Spectacular recovery! Super looking bench and table. The glue companys better watch out because their sales may drop after this challenge.

-- Jesus is Lord!

View Mark A. DeCou's profile

Mark A. DeCou

1537 posts in 1301 days


posted 848 days ago

I had the same “G” revelation by not reading the rules well the first time. I had a project in the works with lots of complicated joinery, and for some reason I hadn’t seen the “no G” rule either, until I noticed Don say it first in his box project story. I read that “no G” statement in his story, and said, “I had better go back and read those rules again…”.

I have to use glue for my project, as it is for a customer, so I won’t be adding a project for the challenge again this time. This is a great looking project, I think you will enjoy the results of the judging.

good work,
Mark

-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com

View Mark A. DeCou's profile

Mark A. DeCou

1537 posts in 1301 days


posted 848 days ago

I meant to ask how you accomplished the hand hewn look? I sure like it, and have done this myself before, but I like your “look” better than what I have been doing. Will you share the secret?

-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com

View Dick, & Barb Cain's profile

Dick, & Barb Cain

7037 posts in 1195 days


posted 848 days ago

A great looking, & well done project. I love the grain of the bench top.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View RobS's profile

RobS

1243 posts in 1202 days


posted 848 days ago

Excellent!

-- Rob (A) Waxahachie,TX

View Joel Tille's profile

Joel Tille

214 posts in 1140 days


posted 848 days ago

Carl – Nice project. and as mentioned above good recovery.

-- Joel Tille

View mot's profile

mot

4903 posts in 932 days


posted 848 days ago

Nice save!

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View jockmike2's profile (online now)

jockmike2

7322 posts in 1142 days


posted 848 days ago

Very good looking project. jockmike

-- Mike. mwurm13@yahoo.com

View CedarFreakCarl's profile

CedarFreakCarl

566 posts in 949 days


posted 847 days ago

Mark: I mainly used the draw knife to achieve the hand hewn look. I had to be careful as the cypress is somewhat soft and depending on how the grain was running it sometimes had a tendency split off long pieces which isn’t what I wanted. Usually I’d have to make a cut in one direction and if it started to split off, I’d just turn around the other way and intersect the first cut, if that makes sense to you. Other than that I also used a chisel and a rasp file.

Thanks again everybody for the great comments, Carl.

-- Carl Rast, Pelion, SC

View frank's profile

frank

1503 posts in 1101 days


posted 847 days ago

Hello Carl;
—-well the woodworkers who are doing ‘rustic’ just seem to be coming from all over and I like the style of your thinking….and your ability to make change on the fly and come out with such a great piece of rustic furniture.

....an-other one who has gotten into the working of wood by using the ‘wedged through tenon’. I also see that you used mortising chisel, draw knife and rasp, while using the ‘fitting board’ to check the sizes of your tenons.

Great use of your hands and hand tools….also I like your choice of a finish, tung oil is one great oily juice fruit in a shell. By the way, did you know that although commonly referred to as the juice of the tung nut tree that is pressed from the seeds, it is really a false nut called a ‘drupe’, that is a fruit nut and not your average peanut?

I like the ‘hand hewn’ look also….do you do much furniture with the objective being spent on achieving ‘distress’?

Great piece, and thanks for entering into the summer contest!
GODSPEED,
Frank

-- --frank, NH, http://frank.wordpress.com/

View PanamaJack's profile

PanamaJack

4447 posts in 973 days


posted 847 days ago

Practical woodworking skills shown.

-- Carpe Lignum - Seize The Wood,

View CedarFreakCarl's profile

CedarFreakCarl

566 posts in 949 days


posted 846 days ago

Hi Frank;

Thanks for the compliment. I really enjoyed using the hand tools on this project. They taught me a lot, mainly that they need to be sharp. I’m still learning how to sharpen chisels, planes, drawknives and such. Cutting the mortises with the mortising chisel gave me some real satisfaction once I got my technique down to an acceptable level.

The drawknife was fun to use too, except for the way I had to clamp it. I need to come up with some kind of arrangement with a seat and a place to wedge one end of a table leg or cross member into. I’m strictly going from a memory that is plagued by burnt brain cells, but I think I’ve seen pictures of the Amish using one of these things for shaving wagon wheel spokes. Maybe you can help me here? Having to clamp those things onto my bench really wasn’t the best way to shape the legs as I kept busting my knuckles in the process.

As far as distressed furniture goes, I’ve not done any. The closest I’ve come to that is using reclaimed heart pine complete with old nail holes and hack marks to make a coffee table. I haven’t exactly warmed up to deliberately making new wood look old by beating it up, painting it with different levels and colors of paint and then burning some of it off with a hair dryer, etc. although I have read up on it. I know this type of thing is real popular these days but frankly the hoopla escapes me. But, I guess I did in a way distress my bench and garden table, so who knows maybe I’ll try it one of these days.

Thanks

-- Carl Rast, Pelion, SC

View Blake's profile

Blake

2757 posts in 770 days


posted 729 days ago

Those are really nice. Very classy for “rustic” furniture. I would love having those in my yard. The joinery beautifully shows off your craftsmanship.

-- Check out my new website! http://www.blakeweberwoodworking.com

View Jiri Parkman's profile

Jiri Parkman

603 posts in 708 days


posted 644 days ago

I like rustic things. Good job.

-- Jiri

View CedarFreakCarl's profile

CedarFreakCarl

566 posts in 949 days


posted 642 days ago

Thanks, Jiri and Blake.

-- Carl Rast, Pelion, SC

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