| Project by edp | posted 493 days ago | 999 views | 1 time favorited | 16 comments | ![]() |
In my world, nothing eats up more unbillable time than setting up tooling that is used over and over and over again but torn down between uses. I’m talking about routers and shapers in particular. Well, here is what I have done about it. The first step was to purchase a stand alone router table. Yeah I know, I could have built one and I was planning on just that but with a full time day job and enough woodworking to provide for a second full time job I couldn’t squeeze it in. Up until I purchased the table, I had a router mounted on a lift in my saw extension table. That one is still there but it sees almost no use now. So, on the router table pictured below you will see 3 machines that are dedicated to the tooling they hold and will continue to hold until they become dull. The router on the right holds the rip tool from the rail & stile set. The router on the left holds the cope tool from that set. The router in the middle holds the drawer lock bit for making drawers. So, you just pop one machine out and pop another in. Presto, adjust the fence and you are making parts. The next picture is my Grizzly (Green!) shaper with a panel raising bit and back cutter. Again the only adjustment required is the fence. The depth is matched to teh rail and stile tooling in the routers. I usually can raise a panel in Oak with 3 passes and the spacers on the fence are set up to handle that. The final picture is my Delta shaper with the door/drawer edge tool mounted, no adjustment of any kind required. This small investment in tooling has payed for itself over and over.
Ed
-- Come on in, the beer is cold and the wood is dry. www.crookedlittletree.com
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16 comments so far
Karson
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14326 posts in 941 days
posted 493 days ago
Great Setup. I like the dedicated routers. I’m going to do something similiar for dovetailing on the Leigh Jig one with the dovetail and one with the straight bit. Once you get them set for the wood thickness leave them alone.
I’m probably going to set up a table saw for Dado and leave the other saw for straight blade cutting. The router fence is also on the table saw and it requires a lot of resetting the fence for the saw – then setting it for the router. A real pain.
-- Karson Southern Delaware karson_morrison@bigfoot.com †
TomFran
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2371 posts in 534 days
posted 493 days ago
Ed,
Can’t argue with the logic there. Dedicated machinery will speed the job up and even make it more enjoyable, and, if you’re trying to make money with your woodwork, it will pay for itself in short order.
-- Tom, Surfside Beach, SC - Romans 8:28
Sawdust2
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870 posts in 628 days
posted 493 days ago
You are right.
Our guild used to meet at a local tech college that had a woodworking shop.
They had one three sided bench set up for just the same purpose.
Probably cost a lot more and you had to walk all the way around it to accomplish all the cuts but it did not take up too much space.
-- No piece is cut too short. It was meant for a smaller project.
cajunpen
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5345 posts in 606 days
posted 493 days ago
Nice setup. Wouldn’t work for me – because I don’t have the space – but I’m not making any money woodworking anyway, so I have the time to make the setups. Great idea.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
edp
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102 posts in 501 days
posted 493 days ago
Well don’t go assuming that I am overly gifted with space either. My shop is 24×22. Kind of tight when you consider that my table saw with it’s permanent outfeed table and extensions to left and right comes in at 8’ wide by 6½’ deep. I have a tractor shed on the one end (outside) that I closed in and I store my shapers, a couple of shop vacs, my 20’ x 40’ finishing canopy, 14” bandsaw, 2 portable heaters and a furnace out there. When I need the shapers, I lug them in and then back out.
Ed
-- Come on in, the beer is cold and the wood is dry. www.crookedlittletree.com
oscorner
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4573 posts in 851 days
posted 493 days ago
I’m with Karson on the deticated router for dovetailing. If there’s one thing I’ve learned using my dovetail jig, it is that once I get that bit dialed in, I don’t want to have to ever move it again. Nice setup.
-- Jesus is Lord!
mot
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4863 posts in 576 days
posted 492 days ago
Oh, I’m a big fan of dedicated machinery. My motivation is limited shop time and a reluctance to spend alot of it with setup. Thanks for posting!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Blake
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2248 posts in 414 days
posted 413 days ago
So I take it you don’t own a “Shopsmith”? ...You are absolutely right. My table saw and router table are going through a divorce right now. A big step for my small shop.
-- Check out my new website! http://www.theeasellife.com
PanamaJack
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4452 posts in 617 days
posted 410 days ago
Nice set up indeed.
-- Carpe Lignum - Seize The Wood,
DAN
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3505 posts in 523 days
posted 409 days ago
Gotta agree special tools are a real time saver.
In my world , my 16-32 Ryobi drum sander and 6×89 edge sander have saved me loads of time.
And made my woodworking more enjoyable.
-- ..... art for lifes sake ... danwalters@lumberjocks.com
edp
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102 posts in 501 days
posted 407 days ago
Hey, Dan. Have a very good friend down your way in Hamilton. We trade visits back and forth. I absolutely love the area between Dayton and Cincinnatti.
Ed
-- Come on in, the beer is cold and the wood is dry. www.crookedlittletree.com
Bob #2
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2101 posts in 562 days
posted 407 days ago
Hi Ed.
I am convinced the only way to make $ in any type of fabrication is with dedicated stations.
You are definitely on the right track.
Bob
-- A mind, like a home, is furnished by its owner
tenontim
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962 posts in 284 days
posted 243 days ago
I’ve done the same with dedicated routers, but I really like the idea of the drop in set up for the router table.
I’m looking to get a shaper to take up some of the slack also. Nice post.
-- Tim -- http://tmuli.com
gator9t9
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285 posts in 244 days
posted 231 days ago
Hey Ed How do you like that RT 1000 LSE looks like a nice table …what can you tell me about the ins and outs of it in 10 sentences or less …or more if you like …I am in the mkt for a router table and dont want to build it…
Mike n Bonney Lake
-- Mike in Bonney Lake " If you are real real real good your whole life, You 'll be buried in a curly maple coffin when you die."
edp
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102 posts in 501 days
posted 231 days ago
I was in the same boat. My original router station was, and still is, located in the table saw deck. Less than optimum for a cabinet shop. In the heat of a production log jam, I purchased rather than build the table you see. It is well built and fine for most applications. Having had it for a while now, I am developing a list of tweeks to incorporate into a table I will build later this year. Most important to me will be a more stable top surface. I’m considering aluminum plate, 1” thick with formica adhered to the top. I would also like a taller fence.
Ed
-- Come on in, the beer is cold and the wood is dry. www.crookedlittletree.com
motthunter
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1234 posts in 339 days
posted 231 days ago
great idea for production. Why do people criticize for buying a router table. If owning a commercially made one gets you closer to making valuable projects quicker for those of us that don’t have lots of shop time, then buy one. I personally dont have time to make one and my commercially purchased one works just fine
-- making sawdust....