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Six with clicks

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Project by MrLaughingbrook posted 01-01-2016 05:21 PM 2071 views 12 times favorited 10 comments Add to Favorites Watch

Six boxes with magnetic latches that sound a double click.

Getting right to the point on my favorite feature, I’ll write about the clicks first. The top’s handle has magnets; the body has a strike plate securing two magnets installed loosely in wells of different depths. The double click sounds as the lid approaches closing and the magnets snap up independently and hit the back of the strike plate.

Now, back to general specifications and build details.
9” x 6” x 4.5” H
Spalted Northwestern Maple front and back
Indiana Walnut sides and stripe in top
Peruvian Walnut floors
Wenge handle
Rare earth magnet latch
Integrated feet
Dovetails cut on the Incra Positioner

Started with 8/4 Walnut and Maple stock:

Resawn and planned to 3/8 for box body, 1/4 for the trays:

Cut parts, dovetailed, cut integrated feet on router table with stop blocks to start and end, dry assembled, shaped inside edges on 1/8 round over router bit with bearing, the floor is not installed in the trays at this point:

Tray parts with green felt, blue velvet or just plain wood (I’m nearing the end of my sheet of Peruvian walnut plywood):

Drilled hole for hinge pin in sides, dry assembled with top, and used hole in sides as drill guide for top: I did better than previous project where I drilled both at once but I still do not like my procedure so any alternative method would be greatly appreciated.

Cut a special drop floor to preserve volume inside of trays and avoid stop dados in the small parts as the plywood was thicker than the space between the pins:

A zoom on the tray parts with the floor flipped:

For the long trays a stopped dado seemed required for strength:

Assembled with glue:

Rounded over the edges on 1/8th round over bearing bit at the router table wherever possible;
Sanded to 220;
4 x Danish Oil; 2-6 x Renaissance Wax (This is my new favorite product; amazing stuff! For all 6 boxes and 29 trays of which I made extra I used only about 10 ml);
Had so many boxes and trays to finish that I built a set of temporary stands (home made painter’s pyramids) using cardboard and golf tees (when they ran out I found that copper roofing nails have an unusually smooth tip).

One of the finished boxes:

The trays are retained by small rails that trap the small ones in the corners and the long one against the front.

I started in September and missed Christmas, so gave them as Happy New Year boxes.

Notes:
The spalted and twisting grained maple has a look of depth that I cannot capture in a photo.
I cannot say enough good about the combination of Danish Oil and Renaissance Wax. These products allowed me to handle the pieces throughout finishing which significantly reduced time and effort.

Let me know what you think.

-- MrLaughingbrook





10 comments so far

View majuvla's profile

majuvla

9171 posts in 2335 days


#1 posted 01-01-2016 06:09 PM

Lot of boxes! Those corner joints are great. Nice of you to showed u all those photos of how you made it.

-- Ivan, Croatia, Wooddicted

View recycle1943's profile

recycle1943

1158 posts in 1090 days


#2 posted 01-01-2016 10:01 PM

Very nice write up and VERY nice boxes – lotta millwork

-- Dick, Malvern Ohio - Your imagination is your only holdup

View drobertson's profile

drobertson

57 posts in 2584 days


#3 posted 01-01-2016 11:15 PM

Thanks MrLaughingbrook

I liked the boxes (nicely done), I really liked the latches, but most I appreciated the way you shared the entire process with us. Seeing finished work is wonderful, but seeing how people got there fascinates me.

I appreciate your effort documenting this and want to give you a thumbs up for some great boxes.

View Mean_Dean's profile

Mean_Dean

5064 posts in 2615 days


#4 posted 01-02-2016 01:17 AM

Those are great looking boxes, and your magnetic latching system is very unique!

-- Dean -- "Don't give up the ship -- fight her 'till she sinks!" James Lawrence, CAPT, USN

View tyvekboy's profile

tyvekboy

1344 posts in 2481 days


#5 posted 01-02-2016 02:42 AM

Cool latches. Cool Boxes. Happy New Year.

-- Tyvekboy -- Marietta, GA ………….. one can never be too organized

View drewpy's profile

drewpy

568 posts in 825 days


#6 posted 01-02-2016 04:08 AM

Great looking boxes. Thanks for sharing the details of your fine work.

-- Drew in Ohio -- "The greatest wealth is health".

View TDH's profile

TDH

14 posts in 819 days


#7 posted 01-02-2016 05:27 AM

Great boxes with a very good write up. Thanks for sharing.

View jeffswildwood's profile

jeffswildwood

1331 posts in 1445 days


#8 posted 01-02-2016 02:15 PM

Great boxes. Great build sheet. I really liked watching the process. I too tackled six boxes for Christmas and I now know what a task that is! Thanks for sharing.

-- We all make mistakes, the trick is to fix it in a way thats says "I meant to do that".

View DnD's profile

DnD

33 posts in 558 days


#9 posted 01-02-2016 04:33 PM

Outstanding boxes! I just learned something new, thanks.

-- Brian in Texas

View Redleg86's profile

Redleg86

1 post in 419 days


#10 posted 01-02-2016 06:38 PM

Beautiful work. I appreciate the documented process as it helps others like me to explore techniques and ideas. Thanks!

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