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Sapele, Quilted Maple, and Ebony Box

Project by SwedishIron posted 76 days ago 795 views 13 times favorited 25 comments Add to Favorites Watch

The Materials:
The boxes primary wood is Sapele, the solid top is a 1/4” Quilted Maple panel, and Gabon Ebony is the accent wood. The escutcheon inlay is handmade out of is some old piano key Ivory that I bought from a guy in Rhode Island “a.k.a. Walnuts” who sells his wears regularly on Woodnet and Ebay. The hinges are from Brasso and the 1/2 mortise lock is from Woodcraft.

Calculating the Dimension of the piece:
As with most projects I make from scratch, I find the aspect of my desired material that I want to use and figure out the limiting factor.. which turned out to be the height of the Sapele boards that I had re-sawn from a huge chunk that I had picked up. Using the height of the boards and plugging that into the Golden Ratio, I calculated the length and depth of the box to maximize the use of my materials.

The Finish
The entire piece was planed smooth, hand scraped and finally sanded down with 320 git w/d SP. The piece has two coats of Watco Natural Danish Oil. Inbetween both coats of oil the piece was lightly sanded w/ 600 grit w/d SP to help fill the grain of the Sapele. The top was french polished and the rest of the box was bushed Shellac. The shellac solution was about #3/4 pound cut so it was really thin and allowed me to put about three coats on the box in about an hour. It has about 15 coats, but remember they are really thin.

In between each three coat application I would rub down the surface w/ 600 w/d sandpaper using Mineral Spirits as a lubricant. After being satisfied with the overall coverage the final polishing step used Pink Stropping Abrasive compound shaved into a find powder and rubbed into the shellac w/ the direction of the grain using Paste Wax. I didn’t have any Pumice or Rottenstone on hand so the stropping abrasive worked just fine.

How Long did it take
The build took 18 hours.. including hardware, inlay. fixing a few accidental design opportunities.. and included in the build time was the fact that I originally lined the inside w/ Spanish Cedar but I removed it since it really dulled the piece and took way from the overall impact. It wasn’t intended as a humidor so I’m glad the inside was kept plain and not lined. The finishing time took about the same but that was mostly due to the fact I tried many new techniques and spent a lot of time waxing it to get the mirror finish.

Why I built it
The box was made as a thank you gift for some family friends the graciously gave me a complete Stanley #55 Combination plane in its original box. This project is the least I could do to try and compensate them for their generosity.

-- Scott, Colorado


25 comments so far

View a1Jim's profile

a1Jim

16577 posts in 469 days


posted 76 days ago

Beautiful box and outstanding woods

-- Jim from Heirloom Woodshop Southern Oregon

View Scott Bryan's profile

Scott Bryan

20538 posts in 714 days


posted 76 days ago

Scott, this is a gorgeous box and the woods compliment one another well. I especially like the look of the quilted maple. Thanks for the story behind the box as well. I have often said that at times it is as important as the construction of the project itself. I think that this is a really nice gesture in return for a nice gift.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View matt garcia's profile

matt garcia

716 posts in 564 days


posted 76 days ago

That’s gorgeous!!

-- Matt, Houston Texas

View Dalbergian's profile

Dalbergian

50 posts in 92 days


posted 76 days ago

Stunning box,both the wood & your craftsmanship,the fact that you can see both sides of that gorgeous Maple really appeals to me!
I also like the fact that you used the Golden Ratio,I love how beauty can be simply mathematical…
I’m sure your friends are very grateful for such a beautiful box!

-- "Without deviation from the norm, progress is not possible." ~ Frank Zappa

View kolwdwrkr's profile (online now)

kolwdwrkr

2246 posts in 482 days


posted 76 days ago

shes a beauty

-- ~ Inspiring those who inspire me ~

View pommy's profile

pommy

948 posts in 583 days


posted 76 days ago

she is stunning my friend

-- cut it saw it scrap it

View CharlieM1958's profile

CharlieM1958

7599 posts in 1110 days


posted 76 days ago

Wonderful materials and craftsmanship. I believe that quilted maple, with help from your outstanding finishing technique, is the most stunning I’ve ever seen.

-- Charlie M. "Woodworking - patience = firewood"

View WoodSpanker's profile

WoodSpanker

298 posts in 284 days


posted 76 days ago

Deliciously stunning! :D

-- Adventure? Heh! Excitement? Heh! A Woodworker craves not these things!

View whitedog's profile

whitedog

164 posts in 349 days


posted 76 days ago

truly beautiful , both built and finish

-- Paul , Calfornia

View Terry's profile

Terry

82 posts in 525 days


posted 76 days ago

Wonderful box. That Maple is amazing.

View huff's profile

huff

1608 posts in 177 days


posted 76 days ago

Scott, Beautiful box! The Maple you used for the top panel is AWESOME! and the finish is gorgous. Great job.

-- John @ Myrtle Beach

View cabinetmaster's profile

cabinetmaster

8462 posts in 450 days


posted 76 days ago

AWESOME box. You have done an outstanding job on this.

-- Jerry--A man can never have enough tools or clamps

View ghazard's profile

ghazard

144 posts in 401 days


posted 76 days ago

Wow. That is beautiful. The finish and the maple panel are amazing!

-- If, in your life, you attain the means to help; you incur the responsibility to act.

View deucefour's profile

deucefour

80 posts in 146 days


posted 76 days ago

I think that is the coolest piece of maple I have ever seen.

-- "I gotta have more cowbell"--------Bruce Dickinson

View John Gray's profile

John Gray

1748 posts in 777 days


posted 76 days ago

BEAUTIFUL!!!!!

-- Only the Shadow knows....................

View scrappy's profile

scrappy

1579 posts in 322 days


posted 76 days ago

Outstanding box. Fantastic wood selection and design. Finish is beautifull.

Keep it up.

Scrappy

-- Scrap Wood's the best...the projects are smaller, and so is the mess!

View woodworm's profile

woodworm

8135 posts in 482 days


posted 75 days ago

Very beautiful!

-- masrol, kuala lumpur, MY.

View webwood's profile

webwood

134 posts in 142 days


posted 75 days ago

beautiful build deserving of those brusso (slightly cheaper than gold) hinges – great finish

-- -erik & christy-

View FlWoodRat's profile

FlWoodRat

582 posts in 801 days


posted 75 days ago

Swede,

Feel free to build another one and send it to me!

Rat

-- I love the smell of sawdust in the morning....

View majeagle1's profile

majeagle1

425 posts in 388 days


posted 75 days ago

Beautiful box and outstanding choice of wood and finish…............ the grain just “pops”..........

-- Gene, Majestic Eagle Woodworks, http://majesticeagleww.etsy.com/, http://www.flickr.com/photos/majesticeagle/

View Andy's profile

Andy

570 posts in 800 days


posted 75 days ago

Stunning Maple! I like how you brought all these different woods together,they compliment each other well.
Great craftsmanship and finish.Congratulations on a nice piece.

-- " If I can make it,so can you" Andy in Oregon

View Kent Shepherd's profile

Kent Shepherd

805 posts in 178 days


posted 74 days ago

I hate posting later. You begin to run out of adjectives, so maybe i will use them all—-beautiful, awesome, stunning, etc.—-You get the picture!

-- Kent Shepherd * The goal is-----More Tools!

View SwedishIron's profile

SwedishIron

79 posts in 533 days


posted 74 days ago

Thanks for the comments everyone.. I really appreciate it.. Seeing the end product after many hours of work makes it all worth it for me.. Now I have to concentrate on increasing my productivity.. good thing I have my day job to pay the bills.. :)

-- Scott, Colorado

View bigike's profile

bigike

173 posts in 180 days


posted 48 days ago

that is a beautifull piece of quilted maple u put on the top.

-- Ike, Big Daddies Woodshop,www.icombadaniels@yahoo.com

View MOJOE's profile

MOJOE

83 posts in 161 days


posted 27 days ago

WOW….that might be the prettiest maple I have ever seen!

-- Measuring twice and cutting once only works if you read the tape right!

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