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answering the call ! the chalenge #1

Project by patron posted 82 days ago 842 views 0 times favorited 23 comments Add to Favorites Watch

a while back , i did a blog on midterm exam challenge , http://lumberjocks.com/patron/blog/10063
this is my response to that challenge to myself . it’s only fair that i should do this too !
also , Jim Crockett posted a question about some spline types that he didn’t understand the construction of ,
http://lumberjocks.com/topics/9715
so i set about to understand these splines , and their possible constructions .
the chalenge to me , was that i have never made a box with mitered corners , thereby needing splines .
not having a miter sled , i used my osborne EB-3 miter guide to do this . with the saw at a 45 deg. angle .
well , i may not do this for a while , as getting the corners to match in the gluing was tedious for me , as i always have done my corners with a rabbet , so i always have a stop to work to .
here is the first of 2 boxes i made ,
this one has 5/8” dado splines , that i made first , gluing up strips of holly , redheart , and satinwood .
the box body is alder , and is book matched and folded . my logo ( crescent moon ) is holly and bubinga .
and the top and bottom is aromatic cedar that is book matched also .
i live in a very native american area , and know many people that belong to the
native american church , and this box is an order for their religious instruments and feathers .
the cedar is for the feathers , as they will slowly deteriorate from mites and bugs , so the inside of the box is not sealed , as they don’t like the cedar smell , and stay away .
the outside , is sealed with spray min-wax poly. it gave me very much trouble , as the dust in my shop kept sticking
to them , and the top joinery kept slotting open , and leaving lines in the finish .
so for a week , i just re-sanded ( maybe 8 times ) .
but , i finally listened to all the advise given here on LJ’S , and sealed them with
zinsser bulls eye sanding sealer , and wow ! it worked !
so i waited a while , for the dust to settle , and sprayed poly .
thanks everyone .
any way , the whole point was to challenge myself to something new , ( miters and splines ) ,
so here is one of two in this series .
enjoy , and as allways , your comments and critique is welcome !

-- david ,new mexico ,allheart


23 comments so far

View CharlieM1958's profile

CharlieM1958

7608 posts in 1111 days


posted 82 days ago

Beautiful work, as always, David.

-- Charlie M. "Woodworking - patience = firewood"

View Kindlingmaker's profile

Kindlingmaker

1470 posts in 419 days


posted 82 days ago

Great box and the top is really nice! Good workmanship!

-- Never board, always knotty, lots of growth rings

View Pat Cavanaugh's profile

Pat Cavanaugh

51 posts in 264 days


posted 82 days ago

David, Charlie’s right. You always do beautiful work. Just one question. I understand about not sealing the cedar but do you have any concerns about not sealing the alder? I know the humidity level in NM is low but I’d be worried about it affecting alder. Just a thought.

-- Pat

View Andy's profile

Andy

570 posts in 801 days


posted 82 days ago

That is one sharp box, and it looks like a fair amount of work went into it.
Very well done!

-- " If I can make it,so can you" Andy in Oregon

View woodworm's profile

woodworm

8184 posts in 483 days


posted 82 days ago

Really very very beautiful!

-- masrol, kuala lumpur, MY.

View spanky46's profile

spanky46

736 posts in 283 days


posted 82 days ago

Eye catching! Thank you.

-- spanky46 -- Never enough clamps...Never enough tools...Never enough time.

View pommy's profile

pommy

951 posts in 584 days


posted 82 days ago

David

that is one special box my friend and a good story behind the reason

Thanks for posting

Andy

-- cut it saw it scrap it

View degoose's profile

degoose

1981 posts in 247 days


posted 82 days ago

Keep them thinking.

-- Drink once, cut twice. New website up.... lazylarrywoodworks.com.au

View Dennis Zongker's profile

Dennis Zongker

1014 posts in 485 days


posted 82 days ago

Great Looking box!

-- Dennis Zongker

View moshel's profile

moshel

473 posts in 576 days


posted 82 days ago

beautiful! the way the grain is bookmatched when you open the box is brilliant.

-- The woods are lovely, dark and deep, but I have promises to keep...

View Schummie's profile

Schummie

121 posts in 658 days


posted 82 days ago

Hello David,

This is beautiful work master, really beautiful.
I have the idea I see a new David.

Thanks man,

Henrie

-- Greetings from the Netherlands.

View patron's profile (online now)

patron

2376 posts in 234 days


posted 82 days ago

henrie ,
it is through our friendship ,
that i want to be as much as i can .
and since i have known you ,
i too see a new man in you !
life may be hard ,
but we don’t give up ,
we help each other ,
even if it is the blind helping the blind .

-- david ,new mexico ,allheart

View Karson's profile

Karson

25797 posts in 1293 days


posted 82 days ago

David: A great looking box and a great challenge you made yourself.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View Ben Kahmann's profile

Ben Kahmann

232 posts in 165 days


posted 82 days ago

REAL sharp looking box Patron, real sharp

-- Ben Kahmann Dayton, OH

View Innovator's profile

Innovator

3125 posts in 306 days


posted 82 days ago

David this one also looks beautiful.

-- Whether You Think You Can or You Think You Can't, YOU ARE RIGHT!!!

View jack1's profile

jack1

379 posts in 920 days


posted 82 days ago

Superb!

-- jack -- measure once, curse twice!

View patron's profile (online now)

patron

2376 posts in 234 days


posted 81 days ago

thanks so much for all the nice comments ,
they keep the juices flowing !

i like to look at your work too ,
and am proud to be amongst
such great company ,
you make me strive to do better .

priceless !

-- david ,new mexico ,allheart

View Rj's profile

Rj

554 posts in 524 days


posted 81 days ago

I really like your boxs ! The accents and mitered corners really look great.

-- Rj's Woodworks,San Jose & Weed Ca,

View stefang's profile

stefang

1644 posts in 227 days


posted 80 days ago

Now that’s what I call thinking outside the box! Have never seen laminated before. A great idea for a great box. I hope you don’t mind if I steal the idea for one of my own. Thanks for posting.

Also I think it was very thoughtful and nice of you to give that rosewood to Jim. I’m sure he is going to do something interesting with it and it will probably feature a bit of routing too.

-- Mike, American in Norway

View bigike's profile

bigike

191 posts in 181 days


posted 78 days ago

this box is nice i really like the splines great work try to keep doing stuff with mitered corners it gets easyer well it did for me but your right u do need a sled which i have two!

-- Ike, Big Daddies Woodshop,www.icombadaniels@yahoo.com

View patron's profile (online now)

patron

2376 posts in 234 days


posted 78 days ago

one miter sled coming up ,
( when i got time ) .
how do you glue the corners
so they don’t slide all around out of square ?
i tried tape , but it just came loose when it filled up with glue .

-- david ,new mexico ,allheart

View cabinetmaster's profile

cabinetmaster

8498 posts in 451 days


posted 78 days ago

Very nice story, challenge to yourself, and a gorgeous box. David, have you ever made a squaring jig to hold your mitered corners square and in line? Very simple jig to make. If you need more info just pm me and i’ll try and draw one up for you.

-- Jerry--A man can never have enough tools or clamps

View blockhead's profile

blockhead

292 posts in 201 days


posted 73 days ago

Beautiful work David! I love the wood combination and design. Those splines really set it off. Thanks for posting!

-- Brad, Oregon- Wood, it's what's for dinner.

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