LumberJocks

Dust Deputy / Shop Vac Cart

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Project by DadoDog posted 12-18-2015 01:17 AM 9818 views 51 times favorited 13 comments Add to Favorites Watch

Here’s my take on a Dust Deputy/Shop Vac cart that was inspired by the excellent design by The2CarGarageShop on this site (http://lumberjocks.com/projects/173058), which is different from most other vac carts in that it has a usable work surface, and no bucket. Instead of a bucket, the dust from the Deputy falls into a airtight section of the cabinet, which is accessed through a hinged door. Rubber weatherstripping maintains a seal, and a window sash lock keeps the door closed tight. Inside I’ve got a clear plastic bin which is very lightweight and slides out for quick and easy emptying. This bin is actually a plastic file container that you can pick up at places like Staples, or wherever you find office supplies. No door for the shop vac compartment yet; I may add this to dampen some of the noise. So far it’s worked well. The suction is fantastic and virtually no debris ends up in the shop vac. I used 2” ABS pipe and one rubber flex fitting for the plumbing.

I made this cart the same height as my table saw, the idea being that it will serve double duty as an outfeed table.





13 comments so far

View Ken90712's profile

Ken90712

16955 posts in 2653 days


#1 posted 12-18-2015 01:46 AM

I like it, Nice set up. Should serve you well.

-- Ken, "Everyday above ground is a good day!"

View RalphCompton's profile

RalphCompton

80 posts in 2113 days


#2 posted 12-18-2015 07:39 AM

Very good idea. Thanks for sharing.

View rtbrmb's profile

rtbrmb

468 posts in 1853 days


#3 posted 12-18-2015 09:49 AM

Very clever & well built.

Thanks for sharing.

Bill in MI

View WoodNSawdust's profile

WoodNSawdust

1417 posts in 641 days


#4 posted 12-18-2015 01:15 PM

Well built cabinet and dust collector cart.

-- "I love it when a plan comes together" John "Hannibal" Smith

View ohwoodeye's profile

ohwoodeye

1740 posts in 2618 days


#5 posted 12-18-2015 01:36 PM

Nice.
I believe there will be a Dust Deputy under the tree for me this year so a cart of some sort will be in my future as well. Thanks for the idea.

-- Directions are just the Manufacturer's opinion on how something should be assembled. ----Mike, Waukesha, WI

View dhazelton's profile

dhazelton

2325 posts in 1761 days


#6 posted 12-18-2015 01:56 PM

I like how compact that is and everyone can use another work surface. But how much of a pain is it to access the filter on the vac?

View helluvawreck's profile

helluvawreck

23175 posts in 2331 days


#7 posted 12-18-2015 02:28 PM

This is a great addition to your shop. Congratulations and welcome to Lumberjocks.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View CincyRW's profile

CincyRW

156 posts in 1115 days


#8 posted 12-18-2015 04:36 PM

I like the plumbing on this – I may have to “shamelessly reapply” to my own DD and Shop Vac setup

View ravensrock's profile

ravensrock

337 posts in 1107 days


#9 posted 12-18-2015 07:49 PM

My dust deputy/shop vac is on a cart and uses the bucket but I think I like this design better. Great idea to double as an outfeed table. Have to add it to my ever-growing list of projects. Thanks for sharing!

-- Dave, York, PA, WildSide Woodworking

View Hawaiilad's profile

Hawaiilad

2896 posts in 2485 days


#10 posted 12-18-2015 10:42 PM

I also like this system. Might not want to enclose the vac. I enclosed a shop vac years ago for my scroll saw and did not have enough air flow and burned up the motor. It did quiet the vac, but was it worth it?

-- Larry in Hawaii,

View kellum's profile

kellum

4 posts in 359 days


#11 posted 12-19-2015 12:22 AM

Thank you for posting this project. This gives me some ideas on a vacuum cart I am currently building.

-- KRK

View firecaster's profile

firecaster

570 posts in 2883 days


#12 posted 12-19-2015 03:08 AM

I would also worry about the airflow to the motor.

-- Father of two sons. Both Eagle Scouts.

View Jeison's profile

Jeison

951 posts in 2572 days


#13 posted 10-14-2016 05:30 PM

very cool, just got a dust deputy and been looking at plans for a vac cart, hadnt even occurred to me to add a work surface to it

-- - Jei, Rockford IL - When in doubt, spray it with WD-40 and wrap it with duct tape. The details will attend to themselves.

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