|Project by wing1319||posted 12-15-2015 03:57 PM||2366 views||34 times favorited||14 comments|
I made this for my wife for our last anniversary. The original inspiration was a photo of a wine rack made with painted metal loops. The upright is maple and the loops are walnut. I built and used a fixture described by Michael Fortune in an issue of Fine Woodworking for steam bending thin pieces of wood using a metal pipe and a blowtorch. I had never bent wood before but it wasn’t difficult at all. It was amazing to heat the walnut on the pipe and feel the wood ‘give’. Making the loops was actually the easy part.
Now how do I join the curved loops to the square upright? Ugh. It was the most difficult joinery I’ve ever attempted. I guess you can call it a curved bridle joint. I used a combination of a trim router with an 1/8” bit, bandsaw, and 1/8” chisel. Each loop required four different joints: Different arc between top and bottom, and mirror image between right and left sides. Finishing it was no picnic either.
I have since come up with a different joinery method if I try to make another one. Not doing that to myself again.
I think it came out pretty cool and I love the reactions of guests when they find out it really is made out of wood.
Hope you like. Thanks.
Thanks for the great comments.
Here is the link (with videos!) to the Fine Woodworking article (Issue #205 April 2009):
I added two more pics that hopefully show a little more detail.