Shop Cart for Small Bandsaw

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Project by drewpy posted 12-13-2015 04:12 PM 803 views 4 times favorited 8 comments Add to Favorites Watch

I needed a cart for my benchtop band saw and this is what I came up with. I was wanting just one drawer and a taller bottom area to stores spare blades and what not.

Construction – Mortise and tenon construction with a groove for the panels. Hard maple for the drawer runners. The drawer back is set in a dado and the front used a locking rabbet joint (I think that’s what it is called).

Material – The legs are 1.75×1.75 poplar, remaining base and door and drawer fronts ¾ poplar, ¼ sande ply (from big box store) for the panels, ½ ply for the drawer, and ¾ ply for the top. About 50% of the material I had sitting around.

Finish – I added to little color to the panels and top then 2 coats of shellac were applied and I called it a day.

Three tenons ended up loose so I added shims/thin stock to them to make a tight fit. Pictures 3 and 4 show my simple process of cutting off the cheeks and the added shims. Casters were hidden underneath and I added a bevel to the back top part of the drawer to give your fingers something to grab (pic 5). The door hinges are self-closing because they were only $2 more.

I did a few very simple 2D SketchUp models for dimensions. I found it handy to have them printed out for reference and I am trying to become more familiar with SketchUp.

Door Front –

Drawer Front –

Drawer –

Thanks for taking a look.


-- Drew in Ohio -- "The greatest wealth is health".

8 comments so far

View helluvawreck's profile


22669 posts in 2286 days

#1 posted 12-13-2015 04:48 PM

It’s nice looking and very practical.

helluvawreck aka Charles

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View bkseitz's profile


293 posts in 730 days

#2 posted 12-13-2015 04:59 PM

Very Nice. I’m hoping to do similar to a 14” band saw I just purchased with results as nice as yours

-- bkseitz, Washington "if everything is going well, you've obviously overlooked something"

View Siegs's profile


50 posts in 473 days

#3 posted 12-13-2015 11:16 PM

Looks good and like it will fit your needs. Glad you are figuring SketchUp out. It comes in handy.

View Jerry's profile


1709 posts in 1068 days

#4 posted 12-14-2015 12:44 AM

Beautiful Drew! I noticed you have my band saw, but yours is clean…

-- There are good ships and there are wood ships, the ships that sail the sea, but the best ships are friendships and may they always be.

View StuffByThom's profile


23 posts in 787 days

#5 posted 12-14-2015 12:55 AM

Looks great. I’ve gotta ask how you like the band saw. I’ve been thinking of buying that model.

View drewpy's profile


568 posts in 777 days

#6 posted 12-14-2015 01:13 AM

Thanks everyone.

Jerry – It’s only clean because I put it away for the winter.

Thom – I usually only use it for really small stuff, cutting splines and such but I did use it to cut the diamond shape on the clock I posted. It was 1 1/2 thick sapele and worked fine. When I bought it I could only find the less than desirable Skil bandsaw blades but I noticed the other day while roaming Lowes that they now carry Bosch in the correct size. I haven’t tried them yet but am hopeful.

-- Drew in Ohio -- "The greatest wealth is health".

View majuvla's profile


8700 posts in 2287 days

#7 posted 12-14-2015 04:23 AM

Pretty big for small bandsaw but excellent performance. Now it will be ’’on hand’’ everywhere needed.

-- Ivan, Croatia, Wooddicted

View Dave's profile


21 posts in 753 days

#8 posted 12-14-2015 03:13 PM

Nice looking cart and great execution.

-- “Happiness? A good cigar, a good meal, and a good woman - or a bad woman; it depends on how much happiness you can handle.” ― George Burns

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