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Do I smell smoke?

Project by mattsanf posted 852 days ago 1036 views 5 times favorited 21 comments Add to Favorites Watch

This is hardly “fine” woodworking…this is more summer “fun” woodworking. I will post some of my more serious woodworking projects later.

My wonderful family got me a great combination birthday/father’s day gift this year… A Kamado-style ceramic grill/smoker from “Primo” Grills and Smokers (similar to the better-known Big Green Egg Brand cookers). I have long enjoyed grilling, and as my wife says “The ceramic cooker should allow for many hours of your obsessive tinkering and experimentation”....she knows me well.

First order of business, of course, was to combine my hobbies and build a cart for the smoker. See photos above.

More on my blog at: http://www.intheworkshop.info/grillingbbqand_smoking/index.html

This was a simple but fun project that gets used a lot!! Since the smoker’s body is VERY thick ceramic, it is VERY heavy. 200-250 pounds, I believe. So, this stand was built to be strong rather than pretty.

The cart is made from standard pressure-treated lumber for the legs and the horizontal structural components and Trex-brand composite decking for the shelf and top surfaces. Since Trex cannot support much weight, the pressure-treated lumber was necessary for the structural components. As a woodworker, I cringe at the use of materials like Trex, but I must admit that they do have their place.

I used concrete pavers under the grill to protect the decking material from heat. The rear wheels are replacement solid-rubber “handcart” wheels. The front wheels are industrial-rated swiveling casters.

The photos don’t show it, but the cart also has a mount for a beach umbrella to shade the bald cook from the sun. With my wife’s multi-colored umbrella in place, I must admit that the smoker cart looks a bit like a hot dog stand.

A side mounted beer opener completes the project.

Now back to your regularly scheduled “real” woodworking…

Matt

-- -- Matt Sanfilippo, Pittsburgh, Pa., www.intheworkshop.info


21 comments so far

View CharlieM1958's profile

CharlieM1958

7608 posts in 1111 days


posted 852 days ago

Great idea! I love this thing.

I’m wondering if I could do something similar with my plain old Webber kettle grill…

-- Charlie M. "Woodworking - patience = firewood"

View mattsanf's profile

mattsanf

34 posts in 856 days


posted 852 days ago

Thanks! I’m sure that you could. It makes it much easier to cook at a better “working” height.

Matt

-- -- Matt Sanfilippo, Pittsburgh, Pa., www.intheworkshop.info

View Aubrey's profile

Aubrey

43 posts in 865 days


posted 852 days ago

What a great idea!

I have a smoker/gril that I enjoy but don’t use it that much due to the lack of height.

Now I have a way to solve that problem.

Thanks Matt!

Aubrey

-- Jesus was a Jewish carpenter.

View MsDebbieP's profile

MsDebbieP

14156 posts in 1054 days


posted 852 days ago

sure looks like a fine job at woodworking, to me!! Boy, if I made something like this, everyone would surely be impressed.

-- ~ Debbie, Canada (http://www.execulink.com/~yohan)

View Bill's profile

Bill

2561 posts in 1054 days


posted 852 days ago

Sniff…Sniff….ok so where is that BBQ dinner we were waiting for? haha…Nice looking cart Matt.

-- Bill, Turlock California, http://www.brookswoodworks.com

View jockmike2's profile

jockmike2

7299 posts in 1139 days


posted 852 days ago

What a gas for the summer time blues. Great idea and good wood work. jockmike

-- Mike. mwurm13@yahoo.com

View Drew1House's profile

Drew1House

425 posts in 981 days


posted 852 days ago

Nice work… I must say that when I was looking for decking material I almost went with Trex… then last minute switched to Ipe… I have been very pleased both with the look and durability (4 times the density of oak)... my deck is like a peice of furniture.

Drew

-- Drew, Pleasant Grove, Utah

View Don's profile

Don

2590 posts in 1070 days


posted 852 days ago

Nice project. Must be a beast to move around the yard. Sorry to hear your wife is going bald! LOL

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View Bob Babcock's profile

Bob Babcock

1808 posts in 979 days


posted 852 days ago

I tip my hat to any man that has a bucket buddy for his BBQ tools. You are the man! Very nice setup.

-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org

View Karson's profile

Karson

25792 posts in 1293 days


posted 852 days ago

Is the next LumberJocks picnic at your place?

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View cajunpen's profile

cajunpen

5968 posts in 959 days


posted 852 days ago

Nice project Matt. What are your thoughts on the cooker itself. I’ve been thinking about getting one of the Green Eggs – how do you think it compares?

Also, good eye Bob, noticing the Bucket Buddy – you don’t miss much do you :-))

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View oscorner's profile

oscorner

4572 posts in 1204 days


posted 851 days ago

Nice job! Do you find the front wheels adequate? Do they sink into the ground under all that weight?

-- Jesus is Lord!

View mattsanf's profile

mattsanf

34 posts in 856 days


posted 851 days ago

Thanks Folks!

Yes, it is a beast to move around the yard, and so I don’t move it much. Only when necessary. It is HEAVY. Luckily, my yard is flat, or this thing would not be rolling anywhere.

and yes…the front casters do sink into the ground. If I changed one thing about my design, it would be different (larger) casters on the front. The rear wheels are fine.

The bucket buddy has worked out very well for grill tools. It is deep enough to hold long things like tongs or grill forks, and is easy to carry everything back into the house in one shot. It was my wife’s bucket buddy for the garden, but I noticed that it wasn’t getting much use…and so I “borrowed” it (permanently).

As to the Primo-brand grill itself, I love it. It is very similar to the Big Green Egg, only larger. I think that you cannot go wrong with either one, but because this one is oval shaped rather than round (like the egg), it holds slightly more. Plus, the Primo is made in the USA…which is nice.

-- -- Matt Sanfilippo, Pittsburgh, Pa., www.intheworkshop.info

View NormiteLou's profile

NormiteLou

36 posts in 865 days


posted 850 days ago

Great Job! I gotta do one for my Webber!

-- Normite Lou

View RobS's profile

RobS

1242 posts in 1199 days


posted 844 days ago

Very cool, I had no idea that those things were that heavy. Are you concerned at all about too much heat around the middle where the Grill goes through the Trex?

-- Rob (A) Waxahachie,TX

View mattsanf's profile

mattsanf

34 posts in 856 days


posted 844 days ago

The heat around the middle near the Trex deck is not a problem. Part of the reason that these things are so heavy is that they are very thick ceramic (maybe 1.5 inches) and therefore keep the heat in very well. The outer shell gets hot, but not incredibly so.

Also, I left about an inch gap between the shell and the Trex boards, so that they do not touch. So far, heat has not been a problem.

Matt

-- -- Matt Sanfilippo, Pittsburgh, Pa., www.intheworkshop.info

View Joel Tille's profile

Joel Tille

214 posts in 1137 days


posted 844 days ago

Matt – nice cart. My father-in-law has one of these and as you have tried to reiterate, They are HEAVY. He has his in a deck next to a pool (he’s a pool builder/installer). It’s doesn’t move from it’s spot, but he could use the extra couter space like you have.

thanks for giving me project.

-- Joel Tille

View ZachM's profile

ZachM

63 posts in 598 days


posted 572 days ago

Thanks for posting this, I want to do something similar for my webber grill, but i’m little concerned about the heat as mine is a grill and not a ceramic smoker.

View jcees's profile

jcees

552 posts in 692 days


posted 572 days ago

Wow, what d’ya mean not fine woodworking? Down here in the deep South that puppy would rate a Blue Ribbon for useful as well as decorative. HA! I’m scaling the pic for my Webber this weekend. I’m thinking small pneumatic tires would take the weight.

always,
J.C.

-- "Imagination is more important than knowledge" -- Albert Einstein

View mattsanf's profile

mattsanf

34 posts in 856 days


posted 571 days ago

Thanks

Heat on the top Trex deck for a grill might be a warping problem, but I think that it would likely work as long as you left enough of an air gap.

-- -- Matt Sanfilippo, Pittsburgh, Pa., www.intheworkshop.info

View russty's profile

russty

46 posts in 331 days


posted 316 days ago

Nice job!

-- With God's help all things are possible- even woodworking

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