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Project by mattsanf posted 2562 days ago 2960 views 18 times favorited 21 comments Add to Favorites Watch

This is hardly “fine” woodworking…this is more summer “fun” woodworking. I will post some of my more serious woodworking projects later.

My wonderful family got me a great combination birthday/father’s day gift this year… A Kamado-style ceramic grill/smoker from “Primo” Grills and Smokers (similar to the better-known Big Green Egg Brand cookers). I have long enjoyed grilling, and as my wife says “The ceramic cooker should allow for many hours of your obsessive tinkering and experimentation”....she knows me well.

First order of business, of course, was to combine my hobbies and build a cart for the smoker. See photos above.

More on my blog at: http://www.intheworkshop.info/grillingbbqand_smoking/index.html

This was a simple but fun project that gets used a lot!! Since the smoker’s body is VERY thick ceramic, it is VERY heavy. 200-250 pounds, I believe. So, this stand was built to be strong rather than pretty.

The cart is made from standard pressure-treated lumber for the legs and the horizontal structural components and Trex-brand composite decking for the shelf and top surfaces. Since Trex cannot support much weight, the pressure-treated lumber was necessary for the structural components. As a woodworker, I cringe at the use of materials like Trex, but I must admit that they do have their place.

I used concrete pavers under the grill to protect the decking material from heat. The rear wheels are replacement solid-rubber “handcart” wheels. The front wheels are industrial-rated swiveling casters.

The photos don’t show it, but the cart also has a mount for a beach umbrella to shade the bald cook from the sun. With my wife’s multi-colored umbrella in place, I must admit that the smoker cart looks a bit like a hot dog stand.

A side mounted beer opener completes the project.

Now back to your regularly scheduled “real” woodworking…

Matt

-- -- Matt Sanfilippo, Pittsburgh, Pa., www.intheworkshop.info





21 comments so far

View CharlieM1958's profile

CharlieM1958

15667 posts in 2821 days


#1 posted 2562 days ago

Great idea! I love this thing.

I’m wondering if I could do something similar with my plain old Webber kettle grill…

-- Charlie M. "Woodworking - patience = firewood"

View mattsanf's profile

mattsanf

34 posts in 2566 days


#2 posted 2562 days ago

Thanks! I’m sure that you could. It makes it much easier to cook at a better “working” height.

Matt

-- -- Matt Sanfilippo, Pittsburgh, Pa., www.intheworkshop.info

View Aubrey's profile

Aubrey

43 posts in 2575 days


#3 posted 2562 days ago

What a great idea!

I have a smoker/gril that I enjoy but don’t use it that much due to the lack of height.

Now I have a way to solve that problem.

Thanks Matt!

Aubrey

-- Jesus was a Jewish carpenter.

View MsDebbieP's profile

MsDebbieP

18615 posts in 2764 days


#4 posted 2562 days ago

sure looks like a fine job at woodworking, to me!! Boy, if I made something like this, everyone would surely be impressed.

-- ~ Debbie, Canada (https://www.facebook.com/DebbiePribeleENJOConsultant)

View Bill's profile

Bill

2579 posts in 2764 days


#5 posted 2562 days ago

Sniff…Sniff….ok so where is that BBQ dinner we were waiting for? haha…Nice looking cart Matt.

-- Bill, Turlock California, http://www.brookswoodworks.com

View jockmike2's profile

jockmike2

10635 posts in 2850 days


#6 posted 2562 days ago

What a gas for the summer time blues. Great idea and good wood work. jockmike

-- (You just have to please the man in the Mirror) Mike from Michigan -

View Drew1House's profile

Drew1House

425 posts in 2691 days


#7 posted 2562 days ago

Nice work… I must say that when I was looking for decking material I almost went with Trex… then last minute switched to Ipe… I have been very pleased both with the look and durability (4 times the density of oak)... my deck is like a peice of furniture.

Drew

-- Drew, Pleasant Grove, Utah

View Don's profile

Don

2599 posts in 2780 days


#8 posted 2562 days ago

Nice project. Must be a beast to move around the yard. Sorry to hear your wife is going bald! LOL

-- CanuckDon "I just love small wooden boxes!" http://dpb-photography.me/

View Bob Babcock's profile

Bob Babcock

1804 posts in 2689 days


#9 posted 2562 days ago

I tip my hat to any man that has a bucket buddy for his BBQ tools. You are the man! Very nice setup.

-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org

View Karson's profile

Karson

34861 posts in 3003 days


#10 posted 2562 days ago

Is the next LumberJocks picnic at your place?

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View cajunpen's profile

cajunpen

14363 posts in 2669 days


#11 posted 2562 days ago

Nice project Matt. What are your thoughts on the cooker itself. I’ve been thinking about getting one of the Green Eggs – how do you think it compares?

Also, good eye Bob, noticing the Bucket Buddy – you don’t miss much do you :-))

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View oscorner's profile

oscorner

4564 posts in 2914 days


#12 posted 2561 days ago

Nice job! Do you find the front wheels adequate? Do they sink into the ground under all that weight?

-- Jesus is Lord!

View mattsanf's profile

mattsanf

34 posts in 2566 days


#13 posted 2561 days ago

Thanks Folks!

Yes, it is a beast to move around the yard, and so I don’t move it much. Only when necessary. It is HEAVY. Luckily, my yard is flat, or this thing would not be rolling anywhere.

and yes…the front casters do sink into the ground. If I changed one thing about my design, it would be different (larger) casters on the front. The rear wheels are fine.

The bucket buddy has worked out very well for grill tools. It is deep enough to hold long things like tongs or grill forks, and is easy to carry everything back into the house in one shot. It was my wife’s bucket buddy for the garden, but I noticed that it wasn’t getting much use…and so I “borrowed” it (permanently).

As to the Primo-brand grill itself, I love it. It is very similar to the Big Green Egg, only larger. I think that you cannot go wrong with either one, but because this one is oval shaped rather than round (like the egg), it holds slightly more. Plus, the Primo is made in the USA…which is nice.

-- -- Matt Sanfilippo, Pittsburgh, Pa., www.intheworkshop.info

View NormiteLou's profile

NormiteLou

36 posts in 2575 days


#14 posted 2561 days ago

Great Job! I gotta do one for my Webber!

-- Normite Lou

View RobS's profile

RobS

1333 posts in 2909 days


#15 posted 2554 days ago

Very cool, I had no idea that those things were that heavy. Are you concerned at all about too much heat around the middle where the Grill goes through the Trex?

-- Rob (A) Waxahachie,TX

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