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The Alley Workbench

Project by PurpLev posted 97 days ago 1581 views 2 times favorited 39 comments Add to Favorites Watch

After a long day of cleaning and reorganizing the work space, I was able to fit my tool cabinet above my workbench, and setup a decent work area. although this workbench is not 100% complete (some details that needs to be finalized), it is in functional state, and I consider it a finished project.

It all started here when I came upon an ad on craigslist of a bowling alley doing remodeling and replacing the rock-maple floors. they were giving away the floor slabs to any taker, this helped recycle the wood, and also they were able to avoid having to pay for it to be hauled away. After reading and seeing Karsons bench, and GaryKs bench, I was always keeping an eye open for bowling alleys with the desire to build a bench out of it, and so, when the opportunity knocked, it was very frustrating that I wasn’t able to actually go and pick it up, since it was way too big, and waaaaay too heavy… I decided to drop the idea and forget about it, when ryno101 contacted me and offered to join forces, and team up to get some bowling alley slabs – pointless to say – I jumped on the opportunity, which was too good to be true – get some bowling alley slabs, and hanging out with a fellow LJ. it was indeed good, but also true.

This workbench has been quite a bit of a project. more than I had expected, but all in a good way.

Working on a project of this magnitude sure does make any future projects seem more feasible. each mortise and each dovetail were huge and required a lot of work and a lot of clean overlap of cuts. I can’t wait to work on a smaller project where no such overlapping would be required.

there were almost every woodworking skill and technique that I ever did, or wanted to practice involved in this workbench, from mortise and tenons, dovetails, lamination, bent lamination, breadboard, and more.

This was a great project to work on, the benefits of the outcome are many. on top of getting a fantastic platform to do work on, I had a chance to practice different techniques, and get better at them. I cannot recommend enough to anyone that is thinking about it -to build your own bench, and to overbuild it as much as possible – challenge yourself! do more than you are comfortable doing! force yourself to learn new skills, or do the things you know – better! it’s a great opportunity to get better and rip the benefits immediately and throughout the project.

There are a few things that needs to be finalized on this bench such as the wagon vise, and a drawers cabinet underneath the bench, but those can be worked out as side projects while I focus some time on other projects for now. I do not use a tail/end/wagon vise much (until now) and mainly use a planing stop, so missing the wagon vise for the time being has no big impact, although it would be nice to have it.

I really like the leg vise (after I finessed it a bit), it moves real smooth, has a great capacity, does not rack at all (I was pleasantly surprised), and has a tremendous grab.

This project is blogged here and I will continue to update the blog as things gets added.

Dimensions:
32.5” benchtop height from floor
80” long
30” wide
5”x5” Legs

Materials:

Rock Maple for the top (bowling alley), and vises
Mahogany for Endcap, and trims
Hemlock FIR for the legs
Lee Valley tail vises for the vises screws

Finish on everything is 3 coats of Boiled Linseed Oil – first time I used this, and I really like it. it has a natural warm look, and since it’s penetrating oil, there is no hard layer on the wood, so you get the ‘wood feel’.

Thanks for reading,
Peace.

-- When in doubt - There is no doubt - Go the safer route.


39 comments so far

View blackcherry's profile (online now)

blackcherry

730 posts in 714 days


posted 97 days ago

Enjoy your new woodworking pal. Great blogs and nice accomplishment…Blkcherry

View Innovator's profile

Innovator

3125 posts in 305 days


posted 97 days ago

Congrats on the bench and the story was nice to read also.

-- Whether You Think You Can or You Think You Can't, YOU ARE RIGHT!!!

View Beginningwoodworker's profile

Beginningwoodworker

4098 posts in 564 days


posted 97 days ago

Congrats on a nice bench.

-- CJIII Future cabinetmaker

View bentlyj's profile

bentlyj

783 posts in 362 days


posted 97 days ago

Hey Purp, nice bench.

View CharlieM1958's profile

CharlieM1958

7597 posts in 1110 days


posted 97 days ago

Great project….great documentation of the process, too!

-- Charlie M. "Woodworking - patience = firewood"

View Craftsman on the lake's profile (online now)

Craftsman on the lake

811 posts in 329 days


posted 97 days ago

I’ve been following this all along the way. Glad to see it’s done, functional, and really looking good.

-- The smell of wood, coffee in the cup, the wife let's me do my thing, the lake is peaceful. http://web.me.com/deceiver6/Deceiver/Craftsman_on_the_lake/Craftsman_on_the_lake.html

View a1Jim's profile (online now)

a1Jim

16556 posts in 469 days


posted 97 days ago

Super Job Sharon,It’s been a long haul but you got her done looks great.

-- Jim from Heirloom Woodshop Southern Oregon

View CodyC's profile

CodyC

30 posts in 320 days


posted 97 days ago

Very very cool!

-- Cody Crisp - http://www.ruggedcrosswoodworks.com

View Karson's profile

Karson

25792 posts in 1292 days


posted 97 days ago

Yah:

Time to get busy and quit screwing off. Entirely too much time for making a little bench.

Great job.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 97 days ago

Thanks everyone, it’s been a fun journey (and still is).

Karson – sir, yes sir! lol.

-- When in doubt - There is no doubt - Go the safer route.

View MedicKen's profile (online now)

MedicKen

452 posts in 354 days


posted 97 days ago

I was cool following the blog and now getting to see the finished project. Nice work!! I have been looking for some old bowling alley myself for a bench and outfeed for the table saw. Now that the saw is almost complete I will really need to start looking harder. Once again…..nice job

-- My job is to give my kids things to discuss with their therapist....medic20447@gmail.com

View Gary Fixler's profile

Gary Fixler

645 posts in 273 days


posted 97 days ago

Fantastic Purp! It looks great, and I love the cabinet over top of it. How did you fasten that thing to concrete?

-- Gary, Los Angeles, video game animator

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 97 days ago

Thanks,

Ken – if you were any closer, I’d give you some maple slabs I have left.

Gary – if you like the cabinet, you can see more about it here. it’s attached to the wall with french cleats. I actually use 2 cleats (one on top, and one on bottom) to prevent racking, and wobbling, and it sticks to the wall like glue that way. for the concrete, I attached a 3/4” plywood board to the concrete with regular concrete anchors and screws, and attached the french cleats to that board. the only board I had was small, so it’s completely hidden by the cabinet – but I’ll usually take a full sheet, or half sheet and cover the concrete completely. this way I can always attach/hang things on the plywood without much trouble.

-- When in doubt - There is no doubt - Go the safer route.

View BarryW's profile

BarryW

871 posts in 798 days


posted 97 days ago

some serious weight and a really sweet bench

-- /\/\/\ BarryW /\/\/\ Stay so busy you don't have time to die.

View littlecope's profile

littlecope

575 posts in 394 days


posted 97 days ago

I, too, have been watching this saga unfold! Great story and coverage! Excellent Job on the bench. Looks like it will quietly add to the quality and pride you take in all your future work as well!!

-- Mike in Manchester, NH---Unpleasant tasks are simply worthy challenges to improve skills.

View ellen35's profile

ellen35

529 posts in 324 days


posted 97 days ago

Congratulations on completing the project.
Now lets see what you use it for!
See you soon!
Ellen

-- Ellen on Cape Cod

View kiwi1969's profile

kiwi1969

600 posts in 333 days


posted 97 days ago

Very nicely done my friend. Enjoy.

-- if the hand is not working it is not a pure hand

View Russel's profile

Russel

2057 posts in 831 days


posted 97 days ago

Like pretty much everyone else here I’ve been watching this project and enjoying the adventure. It is quite an accomplishment. The bench looks good … real good. Thanks for taking us along on the adventure.

-- When you give someone a chance it may well be their last.

View kkickback's profile

kkickback

234 posts in 107 days


posted 97 days ago

Nice bench spically like the dove tailed end caps you did amazin work…

-- christoper Blanchard, Michigan

View kerflesss's profile

kerflesss

131 posts in 259 days


posted 97 days ago

Hey Purp, great job.

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 97 days ago

Thanks to everyone the commented. I’m glad the blog was interesting, and helpful.

-- When in doubt - There is no doubt - Go the safer route.

View TheDane's profile

TheDane

195 posts in 554 days


posted 97 days ago

Nice work!

Dealing with the nails must have been quite a chore. My son-in-law offered me an 8’ slab of an old alley when I told him I was going to a build a bench … I said ‘Thanks, but no thanks.’ Many years ago, I worked for a bowling alley and every summer part of my job was routing out bad sections of boards to replace with filler stock and I had to watch my router depth like a hawk. Every foot or so, there were long, spiral-cut nails that would destroy router bits like crazy.

-- The only place success comes before work is in the dictionary. -- Vincent T. Lombardi

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 97 days ago

Thanks TheDane, it can indeed be daunting dealing with those nails, and I had my share of frustration before I found my ‘easy’ way to deal with those (this was blogged here). once I figured out how to deal with those nails in a controlled and methodical manner, these slabs look much more like a usable resource, and less of a dead-weight.

-- When in doubt - There is no doubt - Go the safer route.

View patron's profile (online now)

patron

2367 posts in 233 days


posted 97 days ago

great bench ,
and a learning experience for me too .

enjoy working with it ,
and lets see some ” relaxing ” work now !

-- david ,new mexico ,allheart

View lew's profile

lew

4469 posts in 647 days


posted 97 days ago

Sweeeet Bench!!

The dovetails turned out super.

Lew

View pommy's profile

pommy

948 posts in 583 days


posted 97 days ago

Sharon thats a sweet looking bench my friend and like Karson said now no excuse for more projects LOL…..........
this has been fun following mate

Andy

-- cut it saw it scrap it

View kenn's profile

kenn

217 posts in 611 days


posted 96 days ago

I also have been enjoying your progress and know that we’ll see some amazing work now that you have that magnificent bench to help you. Good job, now get to work.

-- Every cloud has a silver lining

View ryno101's profile

ryno101

246 posts in 556 days


posted 96 days ago

Nicely done… I’ve obviously been following along, and it’s been a great assist to me as I’ve been building (but not blogging) at a slower pace behind you. You’re right, it does put all your skills to work, and certainly a learning experience, I’m understanding why apprentice woodworkers built a bench as a major part of the apprenticeship!

I might suggest that you and I get together some time soon, having gone through the process yourself, I’d be psyched to get your insight on the best way to tackle the top?

And it looks like you might need some handles for those vises… Come on by, my lathe is at your disposal if you need it!

Very nice bench, congrats!

-- Ryno

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 96 days ago

Thanks everyone, glad you like it. I know I do (more than I thought I would).

patron – relaxing work? this is woodworking, not knitting… lol

Ryan – that would be super! I think I’ll use the mahogany you gave me for the handles – I think it’ll work well with the rest of the mahogany trim on this bench. we should definitely get together soon. you’re always welcome to drop by in the evenings with, or without the clan. I still keep the router sled for you if you want it (to flatten the top)

-- When in doubt - There is no doubt - Go the safer route.

View sIKE's profile

sIKE

1094 posts in 645 days


posted 96 days ago

Sharon,

I must not of pressed “Post this Comment” button the other day! I am glad to see you have this beastie done! I am sure you will use this bench for many years to come! I had made a couple of other comments (like getting the wood off of the floor) also, but that time it seems to have passed already. I am wanting to make myself one of these here soon. 20 other project await in front of it however.

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 96 days ago

Thanks sIKE... if it wasn’t for you, this bench would have looked very differently. so thank you again!

I know what you mean with the 20 projects in front of it, and I myself would not have built this bench for many more years, it it wasn’t for the huge heavy slab of maple bowling lane sitting in the middle of the garage and blocking my way… that kinda pushed this project up the priority ladder… in a way, I’m glad it did. I think I was mentally ready for this one now.

-- When in doubt - There is no doubt - Go the safer route.

View Kent Shepherd's profile

Kent Shepherd

805 posts in 178 days


posted 95 days ago

Purp—-Incredible bench. You have done a wonderful job with it. I know you’re proud of it, as well you should be.

-- Kent Shepherd * The goal is-----More Tools!

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 88 days ago

Thanks Kent, I am indeed very pleased with how it came out – waaaay better than I expected. I really like working on it

-- When in doubt - There is no doubt - Go the safer route.

View mtlwrkr's profile

mtlwrkr

4 posts in 70 days


posted 70 days ago

Are we left handed?

Just subscribed, so have not read much in blog.

-- "But I'm much better now!"

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 70 days ago

not sure about you guys mtlwrkr, but We ARE … lol.

welcome to lumberjocks!

-- When in doubt - There is no doubt - Go the safer route.

View sIKE's profile

sIKE

1094 posts in 645 days


posted 59 days ago

So now that the bench has been in the shop for a bit how has it been working for you? Really interested in how useful the leg vise has been.

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View PurpLev's profile

PurpLev

2728 posts in 540 days


posted 59 days ago

sIKE,

unfortunately since completing this workbench, I haven’t had too much shop time as I would have liked. BUT, those times that I did get to work on some things I used the bench throughout. it works GREAT!. I already have half of it hidden under crap (why does it always happen) but the other half is very useful.

the height (32.5” from floor) is comfortable for planing, and the leg vise is terrific. it has tremendous grip. I can clamp something in it, and pull on it – and that will lift the entire workbench too (if only a little, since it’s so heavy). having to change the pin on the bottom of the vise doesn’t seem too troublesome as some people claim. I made mine out of 1/4” steel with a hand planed round handle (mahogany). I like the fact that there is a really large capacity to hold parts unlike the meal vises which have the bars and screw ~2-4 inches below bench top. the leg vise moves in and out smoothly that I even dropped the idea of adding the skateboard wheels like Jameel did – there really isn’t any need for it.

I still need to find time and get the wagon vise mechanism setup and installed though. this will be very helpful for mortising as I don’t have any mean to secure parts to the top except holdfasts – which for mortising might not be the best of ways sometimes.

-- When in doubt - There is no doubt - Go the safer route.

View sIKE's profile

sIKE

1094 posts in 645 days


posted 59 days ago

Great, I thought all along that you would find the Leg Vise on the Roubo very useful. Maybe I can get to mine next fall.

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View Timbo's profile

Timbo

282 posts in 456 days


posted 33 days ago

Did not see this when you completed it, sure is nice looking. I’m sure you will enjoy working on this bench.

-- Tim: Remember, if it doesn't say Binford, someone else made it.

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