| Project by dhg | posted 117 days ago | 1046 views | 11 times favorited | 14 comments | ![]() |
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I’m working on a design for a combo bookcase w/blanket storage and am going to use mortise and tennons for some of the joints and have had the plans for this mortising jig for over 4 years just waiting to be made. It’s from the April ‘05 Workbench mag. I just couldn’t see buying one and this seemed like it would do the trick. It seems to work very well. With a 3/8th” bit the mortise can be up to 6 1/2” long. You can use any size bit that you need. I was just trying the jig out with some scraps and the 3/8. The last pic is what I’m using to cut the tennons.
The jig has quite a bit of adjustment capabilities in moving the router in and out plus the size of the material being used could be quite large.
Some of the knobs and the hold downs I made myself. Sometimes I have a little too much time on my hands and plus I’m Cheep.
-- Talent on Loan from God - Rush Limbaugh ----------www.genesiswoodworks.com----------



































14 comments so far
woodworm
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8310 posts in 489 days
posted 117 days ago
Thoughfully built jig. Great work!
-- masrol, kuala lumpur, MY.
moshel
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479 posts in 582 days
posted 117 days ago
This is a very nice jig! is it rigid enough?
-- The woods are lovely, dark and deep, but I have promises to keep...
dhg
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148 posts in 610 days
posted 117 days ago
Thanks for the comments guys.
moshel, so far it seems ridged enough. I was worried about it while I was building it and figured if it wasn’t, there is room enough on the back to put a couple of gussets.
-- Talent on Loan from God - Rush Limbaugh ----------www.genesiswoodworks.com----------
a1Jim
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17022 posts in 475 days
posted 117 days ago
super Jig
-- Jim from Heirloom Woodshop, custom furniture maker, woodworking school, heirloomwoodshop.com
Innovator
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3125 posts in 311 days
posted 117 days ago
Nice looking jig, good photos make it easy to duplicate.
-- Whether You Think You Can or You Think You Can't, YOU ARE RIGHT!!!
Russel
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2063 posts in 837 days
posted 117 days ago
Nicely done. Your attention to detail is shown in how you made your own knobs and hold-downs. I really like the tenon fence and am thinking I should make one.
-- Working at Woodworking http://www.VillageLaneFurniture.com
cabinetmaster
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8663 posts in 456 days
posted 117 days ago
Great looking and functional jig. I might have to copy that myself.
-- Jerry--A man can never have enough tools or clamps
ratchet
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301 posts in 685 days
posted 117 days ago
Very nice. The mortises look first rate. Thanks for sharing.
dhg
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148 posts in 610 days
posted 117 days ago
Thanks again guys for the comments.
I forgot to mention that the horizontal material support can also be rotated vertically to route a mortise in the end of a work piece. This feature is what drove the height of the jig which is about 14”.
-- Talent on Loan from God - Rush Limbaugh ----------www.genesiswoodworks.com----------
douglbe
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191 posts in 859 days
posted 116 days ago
Nice work, the jig looks like it should hold up quite well. I really like the home made hold downs and wing nuts, I have made similar ones for myself. They’re fun to make, work very well, and like you said, cheap.
-- Doug, Cass City, Michigan
jockmike2
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7352 posts in 1145 days
posted 115 days ago
Great jig, looks like it works real good. Have to make me one. Like the home made hold downs too. Like everyone else.
-- Mike. mwurm13@yahoo.com
olddutchman
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74 posts in 833 days
posted 112 days ago
That is a well thought out and cleaver tool that you have built. The router base that the router mounts to, is that a mount for a router table, and modified by you! I like it a lot.
-- Saved, and so grateful, consider who Created it ALL!!!
dhg
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148 posts in 610 days
posted 112 days ago
olddutchman, thanks for the comment. i can’t take credit for the design (wish i could) but it’s from Workbench Mag. the base for the router is custom for my router from a piece of phenolic hard plastic ordered from Highland Hardware.
-- Talent on Loan from God - Rush Limbaugh ----------www.genesiswoodworks.com----------
lcurrent
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38 posts in 713 days
posted 71 days ago
My mortise jig
http://farm3.static.flickr.com/2534/3926678251_000584e1d8_m.jpg
Larry
-- lcurrent ( It's not a mistake till you run out of wood )