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Joiner's Mallet from ShopNotes Issue 2

Project by michaelray posted 127 days ago 641 views 1 time favorited 9 comments Add to Favorites Watch

...or rattle hammer as my son calls it.

First of all thanks to Ben for his post and inspiration. I was able to find the complete set of plans from Shop Notes Issue 2 March 1992 which described making the handle in more detail.

Made from leftover Walnut and White Oak. I had a blast building this one and I’m planning to make more just because it was so much fun. I finished it with a couple of coats of Danish Oil. The weights for the head are split-shot sinkers (small ones) that I just happened to have in my tackle box. And the leather I found at a local craft store – a bag of remnants for 5 bucks.

I pretty much followed the plans exactly as they are except for putting the epoxy in the lead weights – hence the name rattle hammer.

-- Sufficient unto the day is the evil thereof.


9 comments so far

View PurpLev's profile

PurpLev

2752 posts in 543 days


posted 127 days ago

looks great. I have that issue of shopnotes put aside with that plan just waiting to get a chance to get it done. thanks for the reminder :) the white oak looks fantastic

-- When in doubt - There is no doubt - Go the safer route.

View woodisit's profile

woodisit

61 posts in 137 days


posted 127 days ago

Nice job, I have look for that issue!

-- Woodisit

View woodworm's profile

woodworm

8243 posts in 485 days


posted 127 days ago

Nicely done!

-- masrol, kuala lumpur, MY.

View HokieMojo's profile

HokieMojo

1142 posts in 623 days


posted 127 days ago

i don’t follow what you mean about the epoxy. I’m plannign to make one though so if you don’t mind explaining, I’d appreciate it. Nice work. Mine is probably going to be scrap maple and I bought my leather the same way as you. mine was remnants that I got at michael’s crafts.

View michaelray's profile

michaelray

89 posts in 349 days


posted 127 days ago

Thanks for the comments everyone.

- HokieMojo –
One of the steps involves placing lead weights in pockets drilled out of the center of the mallet’s head. The plans recommend putting some epoxy(hot glue would probably work as well) in with the weights so they don’t rattle when striking an object.

Hope this answers your question.

Michael

-- Sufficient unto the day is the evil thereof.

View HokieMojo's profile

HokieMojo

1142 posts in 623 days


posted 127 days ago

i see. I actually thought it would be preferable to leave the epoxy out. That should give the same effect as a “dead-blow” mallet. It would allow you to hit hard and not have a mallet that bounces back.

View a1Jim's profile

a1Jim

16841 posts in 472 days


posted 127 days ago

Hey Mike cool mallet

-- Jim from Heirloom Woodshop Southern Oregon

View psquared's profile

psquared

46 posts in 400 days


posted 127 days ago

If I had a hammer…there’d be no more folk singers.

-- When the tide goes out you see who's been skinny dipping.

View Hawgnutz's profile

Hawgnutz

522 posts in 971 days


posted 37 days ago

The complete PDF file can be found online at: http://www.woodworkingonline.com/wp-content/uploads/2006/11/Joiners%20Mallet.pdf

There is a complete comentary, with photo limks at: http://www.woodworkingonline.com/?s=mallet

I am going to make one real soon, using this idea, but adapting the head in a more traditional sloped style.

I hope the links help.

God Bless,
Hawg

-- Saving barnwood from the scrapyards

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