| Project by michaelray | posted 127 days ago | 641 views | 1 time favorited | 9 comments | ![]() |
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...or rattle hammer as my son calls it.
First of all thanks to Ben for his post and inspiration. I was able to find the complete set of plans from Shop Notes Issue 2 March 1992 which described making the handle in more detail.
Made from leftover Walnut and White Oak. I had a blast building this one and I’m planning to make more just because it was so much fun. I finished it with a couple of coats of Danish Oil. The weights for the head are split-shot sinkers (small ones) that I just happened to have in my tackle box. And the leather I found at a local craft store – a bag of remnants for 5 bucks.
I pretty much followed the plans exactly as they are except for putting the epoxy in the lead weights – hence the name rattle hammer.
-- Sufficient unto the day is the evil thereof.
































9 comments so far
PurpLev
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2752 posts in 543 days
posted 127 days ago
looks great. I have that issue of shopnotes put aside with that plan just waiting to get a chance to get it done. thanks for the reminder :) the white oak looks fantastic
-- When in doubt - There is no doubt - Go the safer route.
woodisit
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61 posts in 137 days
posted 127 days ago
Nice job, I have look for that issue!
-- Woodisit
woodworm
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8243 posts in 485 days
posted 127 days ago
Nicely done!
-- masrol, kuala lumpur, MY.
HokieMojo
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1142 posts in 623 days
posted 127 days ago
i don’t follow what you mean about the epoxy. I’m plannign to make one though so if you don’t mind explaining, I’d appreciate it. Nice work. Mine is probably going to be scrap maple and I bought my leather the same way as you. mine was remnants that I got at michael’s crafts.
michaelray
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89 posts in 349 days
posted 127 days ago
Thanks for the comments everyone.
- HokieMojo –
One of the steps involves placing lead weights in pockets drilled out of the center of the mallet’s head. The plans recommend putting some epoxy(hot glue would probably work as well) in with the weights so they don’t rattle when striking an object.
Hope this answers your question.
Michael
-- Sufficient unto the day is the evil thereof.
HokieMojo
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1142 posts in 623 days
posted 127 days ago
i see. I actually thought it would be preferable to leave the epoxy out. That should give the same effect as a “dead-blow” mallet. It would allow you to hit hard and not have a mallet that bounces back.
a1Jim
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16841 posts in 472 days
posted 127 days ago
Hey Mike cool mallet
-- Jim from Heirloom Woodshop Southern Oregon
psquared
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posted 127 days ago
If I had a hammer…there’d be no more folk singers.
-- When the tide goes out you see who's been skinny dipping.
Hawgnutz
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posted 37 days ago
The complete PDF file can be found online at: http://www.woodworkingonline.com/wp-content/uploads/2006/11/Joiners%20Mallet.pdf
There is a complete comentary, with photo limks at: http://www.woodworkingonline.com/?s=mallet
I am going to make one real soon, using this idea, but adapting the head in a more traditional sloped style.
I hope the links help.
God Bless,
Hawg
-- Saving barnwood from the scrapyards