|Project by MightyWood||posted 10-07-2015 12:15 PM||764 views||2 times favorited||1 comment|
I got ask by a friend to remake her a key holder in a specific design. I used a photo as reference to create this wall hanging key holder.
I took the opportunity to incorporate metal into wood. I used an iron tube as the bases and an iron rod as the hooks.
In order to hold the tube firmly for handling, I cut a v groove into a piece of wood with a 90° slot to cut the tubes in 6cm pieces.
I bend the rod to 90° and cut the angled piece of.
So I got 6 base pieces and 6 hook pieces. Since I have no welder I had to find an other method to mount the hooks to the bases.
I used a piece of wood with a hole and a slot to hold the hooks in the vise. Then I used a cutter to create threads on one end of the hooks.
The v groove jig helped to hold the tubes on the drill press. I drilled holes into the tubes slightly smaller than the hooks.
Then I took a cutter to tap the threads onto the hooks.
Unfortunately the wall thickness of the tubes was to thin to hold the hooks firmly with the threads only. So I used nuts inside the tubes to keep the hooks in place.
The result was mounted hooks.
I finished them with silver spray paint and spray lacquer afterwards.
Now to the more woodworking part: The frame. I cut a board of spruce into 4 square pieces and gave them 45 degree ends.
In order to mount the key hooks, I used a forstner bit a fraction bigger than the diameter of the tube to create a recesses.
I put some beeswax mineral oil mixture into the recesses to lubricate the hooks, so that they turn easily.
Then I could assemble the whole frame with the hooks in the centre.
On the back side I created some recesses for wall mounting plates with my router.
In the end I covered the hooks and gave all some coats of white spray paint.
Thanks for reading!
I also made a video. Please check out and subscribe: