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New handles for my planes

Project by kiwisharyn posted 146 days ago 531 views 1 time favorited 10 comments Add to Favorites Watch

I snapped the handle on my #4 – Andyboy kindly donated some 1” walnut and I made the rest up from there. It turned out so well I’m making one for my #5 as well – shown at the halfway stage, with holes bored and band-sawn to shape. Will rasp and file to a comfortable fit, then finish the same as the other – sand to 320, one coat oil and a light soft wax.

I guess there are some guidelines somewhere for making these handles – I tried to use the grain as best I could and beefed up the handle a little to increase wall thickness for the through-hole.

Now to replace those resin knobs…

-- ... must be time for a cup of tea and a sit-down


10 comments so far

View a1Jim's profile

a1Jim

16776 posts in 472 days


posted 146 days ago

Nice plane handles

-- Jim from Heirloom Woodshop Southern Oregon

View moshel's profile

moshel

478 posts in 578 days


posted 146 days ago

well done! do you take orders? :-)

-- The woods are lovely, dark and deep, but I have promises to keep...

View brianinpa's profile

brianinpa

1365 posts in 617 days


posted 146 days ago

That looks real nice. I was using my #5 tonight and thought “I need change the handle to fit my hand better.” No need to modify the handle that is there: just make a new one. Nice work.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View Matt 's profile

Matt

120 posts in 644 days


posted 146 days ago

Looks great. I’m in the process of making new handles for my jointer plane. Any tips on drilling the holes?

-- Hold on! Let me get the board stretcher!

View kiwisharyn's profile

kiwisharyn

50 posts in 172 days


posted 146 days ago

Hey Matt – The main tip is to drill the holes as early as possible – that way you can cut the blank to give flat surfaces to locate off.
I used the drill press, sandwiched my handle blank between two (buzzed square) pieces of 4×2, with a couple of spacer blocks the same thickness as the blank. The whole sandwich was then clamped to the drill press bed. I drew the hole locations on the side of the blank and used a square to check for vertical. I figure the holes are within half a mm for line and position and they didn’t give me any trouble. Each handle took about 2-3 hours all up.
Good luck!

-- ... must be time for a cup of tea and a sit-down

View daltxguy's profile

daltxguy

559 posts in 808 days


posted 146 days ago

Amazing what a wooden handle will do to beautify a handtool. It looks sooo much better. Nicely done!

-- Steve, New Zealand, www.steveracz.com

View bern92's profile

bern92

41 posts in 249 days


posted 146 days ago

kiwisharyn, here is a link for printable handle templates and a router bit to shape it.
http://www.leevalley.com/wood/page.aspx?c=2&p=56664&cat=1,46168,46175&ap=1

http://www.leevalley.com/shopping/TechInfo.aspx?p=63263

-- RIP Sam Maloof.........

View kiwisharyn's profile

kiwisharyn

50 posts in 172 days


posted 145 days ago

Thanks for the link – I knew the info would be around somewhere. Still happy to make them by hand :-)

-- ... must be time for a cup of tea and a sit-down

View Will Mego's profile

Will Mego

204 posts in 607 days


posted 141 days ago

Thanks for the project, I love handles. Also kiwi for the link.

-- "That which has in itself the greatest use, possesses the greatest beauty." - Unknown Shaker

View Beginningwoodworker's profile

Beginningwoodworker

4170 posts in 567 days


posted 95 days ago

Nice plane handle.

-- CJIII Future cabinetmaker

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