| Project by kiwisharyn | posted 146 days ago | 531 views | 1 time favorited | 10 comments | ![]() |
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I snapped the handle on my #4 – Andyboy kindly donated some 1” walnut and I made the rest up from there. It turned out so well I’m making one for my #5 as well – shown at the halfway stage, with holes bored and band-sawn to shape. Will rasp and file to a comfortable fit, then finish the same as the other – sand to 320, one coat oil and a light soft wax.
I guess there are some guidelines somewhere for making these handles – I tried to use the grain as best I could and beefed up the handle a little to increase wall thickness for the through-hole.
Now to replace those resin knobs…
-- ... must be time for a cup of tea and a sit-down





























10 comments so far
a1Jim
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16776 posts in 472 days
posted 146 days ago
Nice plane handles
-- Jim from Heirloom Woodshop Southern Oregon
moshel
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478 posts in 578 days
posted 146 days ago
well done! do you take orders? :-)
-- The woods are lovely, dark and deep, but I have promises to keep...
brianinpa
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1365 posts in 617 days
posted 146 days ago
That looks real nice. I was using my #5 tonight and thought “I need change the handle to fit my hand better.” No need to modify the handle that is there: just make a new one. Nice work.
-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.
Matt
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120 posts in 644 days
posted 146 days ago
Looks great. I’m in the process of making new handles for my jointer plane. Any tips on drilling the holes?
-- Hold on! Let me get the board stretcher!
kiwisharyn
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50 posts in 172 days
posted 146 days ago
Hey Matt – The main tip is to drill the holes as early as possible – that way you can cut the blank to give flat surfaces to locate off.
I used the drill press, sandwiched my handle blank between two (buzzed square) pieces of 4×2, with a couple of spacer blocks the same thickness as the blank. The whole sandwich was then clamped to the drill press bed. I drew the hole locations on the side of the blank and used a square to check for vertical. I figure the holes are within half a mm for line and position and they didn’t give me any trouble. Each handle took about 2-3 hours all up.
Good luck!
-- ... must be time for a cup of tea and a sit-down
daltxguy
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559 posts in 808 days
posted 146 days ago
Amazing what a wooden handle will do to beautify a handtool. It looks sooo much better. Nicely done!
-- Steve, New Zealand, www.steveracz.com
bern92
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41 posts in 249 days
posted 146 days ago
kiwisharyn, here is a link for printable handle templates and a router bit to shape it.
http://www.leevalley.com/wood/page.aspx?c=2&p=56664&cat=1,46168,46175&ap=1
http://www.leevalley.com/shopping/TechInfo.aspx?p=63263
-- RIP Sam Maloof.........
kiwisharyn
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50 posts in 172 days
posted 145 days ago
Thanks for the link – I knew the info would be around somewhere. Still happy to make them by hand :-)
-- ... must be time for a cup of tea and a sit-down
Will Mego
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204 posts in 607 days
posted 141 days ago
Thanks for the project, I love handles. Also kiwi for the link.
-- "That which has in itself the greatest use, possesses the greatest beauty." - Unknown Shaker
Beginningwoodworker
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4170 posts in 567 days
posted 95 days ago
Nice plane handle.
-- CJIII Future cabinetmaker