| Project by Lee A. Jesberger | posted 519 days ago | 1211 views | 1 time favorited | 59 comments | ![]() |
The custom desk project was built to fit into this room. We took the original design from the architect, and some comments from the owner, and came up with this. It is a combination of both of their ideas, plus a few of our own.
The hardwood is Mahogany. The veneers are Quilted Makore. The work surfaces are Black absolute granite.
The large curved pieces are doors, which provide an incredible amount of storage space. These were built using two layers of 3/8” bendy board, which is a flexible plywood. The two layers were glued together over a form and placed in a vacuum bag. Uni bond 800, a urea resin glue, was used to bond them together. The reason for this choice of glues is the fact it is quite rigid, so it will hold the shape after removing the parts from the vacuum bag.
It is important to estimate the amount of spring back that will occur, once the pieces are removed from the form. For this reason it is important to build the form at a tighter curve than the desired finished piece will be. Even with the rigid glue a small amount of spring back does occur. Especially with such large doors.
The form must also be very strong, or it will be crushed by the vacuum system! Or another option is an air bladder that is inserted into a hollow form, and applies an equal amount of pressure on the inside of the form, as is applied on the outside. This was our method, as it makes a much easier, and lighter form.
Once the doors were veneered we made Mahogany “ribs” for the inside of the doors, one on the top, one on the bottom. This guarantees they keep the same radius.
We bookmatched the veneers on the wide doors, and also from one side of the room to the other. The two oppossing sides of the room are exact mirror images of each other. This includes the two columns.
The curves on the custom desk project allow the desk to nestle nicely in relation to the curved cabinets.
The cabinets are installed on euuropean feet, which make leveling them simple, and allows the toe kick boards to be poped off to run wires under the cabinets.
The trim pieces above the upper cabinets have low voltage lighting hidden behind them, and gives a nice even glow above them. The upper cabinets also have the same lighting mounted to the bottom of them to put the same glow onto the granite.
The raised panel doors are made from 3/4” M.D.F. with a Mahogany frame biscuited to them. Then they are veneered and run thru the shaper. The backs are also veneered, using a mahogany veneer. This makes a very stable door. The stiles and rails are constructed in the standard fashion.
Once we finished the installation, the room was carpeted with black carpet. It really looked great.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
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59 comments so far
Karson
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14326 posts in 941 days
posted 519 days ago
Great looking cabinets. I’ve been veneering for 30 years, Vacuum veneering for 5, but have never tried to do curved veneering or columns.
I might have to give them a try some day.
-- Karson Southern Delaware karson_morrison@bigfoot.com †
jockmike2
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4506 posts in 787 days
posted 519 days ago
Wow, what great looking work. You must of had unlimited funds, for the woods, granite and time it took to bend all that material. Just beautiful. I’ll bet the owners were pleased. Jodckmike
-- Mike. Profisher50@yahoo.com
RJones
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203 posts in 695 days
posted 518 days ago
Another masterpiece? Thanks of sharing! About how many hours do you think you had in this job?
-- http://rjoneswoodworks.com/
Bob Babcock
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1807 posts in 626 days
posted 518 days ago
Amazing!
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
CharlieM1958
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4593 posts in 758 days
posted 518 days ago
I can see now that the desk was indeed a perfect match for the rest of the office. Amazing work!
-- Charlie M. "Woodworking - patience = firewood"
TheGravedigger
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199 posts in 564 days
posted 518 days ago
One word – WOW!
I’d love to see the setup you used to veneer the doors. I’ve had some ideas for smaller-scale curved veneers, but the technical problems had me stymied.
-- Robert from Raymond, MS. "We are what we repeatedly do. Excellence is therefore not a practice, but a habit." - Aristotle
darryl
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990 posts in 866 days
posted 518 days ago
truly impressive!
-- ~ www.darrylmasterson.com ~ www.woodworkingdungeon.blogspot.com ~
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hi Karson,
There is a series of videos on the market, produced by David Keil, owner of Vacusystems Inc., which are excellent in their production and information. He does cover veneering curves and columns.
Well worth the price.
Thanks for the kind words.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hi Mike;
Once again I thank you. No there weren’t inlimited funds for me, just for the client. LOL
What really pleased the owners was the fact that four different phone / cable guys refused to drill any holes in the cabinet work! They insisted they wouldn’t even go near them with tools. We ended up going back to do it.
That’s when the owner realized it must be something speciall!
Question: what’s the pro fisher 50 stand for?
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hi Bob;
Once again I thank you for the kind words.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hello again Charlie;
Thanks, it did make the room complete, for sure.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Bill
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2524 posts in 701 days
posted 518 days ago
What a great desk set. Now that is an office to work in!
-- Bill, Turlock California, http://www.brookswoodworks.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hi Gravedigger;
Thanks for the kind words.
I’ll check thru my photo’s and see if I can find something. I have thousands of pictures, in several computers, and some nut didn’t index them very well. (me).
So it might take me a little while.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hi Darryl;
Thank You!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hi Bill;
Thank you, I appreciate it.
I checked out your projects, and I must say you do fine work!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Roger Strautman
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506 posts in 674 days
posted 518 days ago
Lee, I must say another project to be proud of! Did you build the whole unit up as a box unit or custom some of it on site? Where did you get large enough veneers for the doors and columns? Thanks for sharing.
-- " All Things At First Appear Difficult"
DrSawdust
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221 posts in 638 days
posted 518 days ago
I am completely and utterly speechless. What an awesome project.
-- Making sawdust is what I do best
MsDebbieP
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12284 posts in 701 days
posted 518 days ago
yah.
speechless
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
Dorje
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1749 posts in 537 days
posted 518 days ago
.
-- Dorje (pronounced "door-jay"), Seattle, WA
Dorje
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1749 posts in 537 days
posted 518 days ago
That was my symbol for speechless…I’m with the others here
-- Dorje (pronounced "door-jay"), Seattle, WA
Don
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2586 posts in 717 days
posted 518 days ago
Well put, Dorje – my reaction exactly.
-- CanuckDon "I just love small wooden boxes!" http://www.canterburybaptist.org/
Napaman
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2106 posts in 617 days
posted 518 days ago
!
-- Matt, Napa, CA...119 days to sanity...
Napaman
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2106 posts in 617 days
posted 518 days ago
amazing…
-- Matt, Napa, CA...119 days to sanity...
John Nixon
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135 posts in 603 days
posted 518 days ago
There’s me (a wannabe), and then there’s you – a craftsman. I look at that project in awe. This type of project is exactly why I love woodworking – there’s always another level to aspire to. Thank you my fellow lumberjock for inspiring the rest of us (well, I can only speak for myself, but judging from the comments, you’re inspiring a lot of us!!)
-- John Nixon - Buffalo, NY - www.EagleLakeWoodworking.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hi Roger,
All of it was shop built, much like kitchen cabinets. The arch and trim pieces for it were done using site made templates. My partner in the ezee-feed business, and employee in the cabinet business drew it out in Auto cad, and actually built most of it. A very talented guy, whom I’ve learned alot from over the years. Also my best friend.
In fact, the reason he is a partner in the ezee-feed business is he OFFERED to cut his pay in half to help me survive the costs involved in getting that business going. I felt it entitled him to a percentage of that business.
The veneer was purchased from Certainly Woods in New York. They have treated us very well. In fact, when they get something spectacular, they send us a sample. As I mentioned, I’m a sucker for beautiful veneers, and have a tendency to buy it just because. My storage space between the skylights in the shop must have over a hundred thousand dollars worth of veneers! Part of why I’m still poor.
The veneer on the doors is joined as the pieces weren’t wide enough. They were tall enough though.
Thanks for the kind words.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Wow Guys,
Your comments are really appreciated!
I really enjoy being able to talk about this passion, but normally it’s to people who have no clue as to what I’m talking about. Or interest for that matter.
I know all of you share this passion, and I am quite speechless regarding the family atmosphere you all share.
I’m honored to become part of it.
Thank You All,
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
home | projects | blog
2898 posts in 520 days
posted 518 days ago
Hi John;
I just looked at you projects, and you are either under estimating youself, or over estimating me.
I’m quite sure you can handle these same projects, given the chance.
I suspect most of the people posting these comments are also capable of creating these projects, given the opportunity.
Like many of you, I have no training in this. Just what I learned through reading and attempting. And a very strong desire to achieve perfection, knowing at best, I can only get close. That comes from having a father who was a perfectionest, and was quite willing to beat that into me. Verbally, fortunately.
I do appreciate the comments very much.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hello Dorje,
I’m trying to thank everyone for their kind words, and also check out their projects.
You work is also very nicely executed. I would like to do a wall hung tool cabinet like that, but I seem to have run out of walls!
Thanks again;
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 518 days ago
Hi Don,
Thank you once again.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
home | projects | blog
2898 posts in 520 days
posted 518 days ago
MsDebbieP and Matt;
Once again, thank you!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
oscorner
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4573 posts in 851 days
posted 517 days ago
I agree…WOW!
-- Jesus is Lord!
Lee A. Jesberger
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2898 posts in 520 days
posted 517 days ago
Thanks Os,
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Muzhik
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107 posts in 678 days
posted 517 days ago
Lee,
Your work is amazing! Thank you, also, for taking the time to detail your construction processes. So, how many hours do you have to put into a project like that? It would take me a year at least! ...though I doubt my execution would be on quite the same level.
Lee A. Jesberger
home | projects | blog
2898 posts in 520 days
posted 517 days ago
Hi Muzhik;
I visited your projects last night and was thinking the same thing about your work.
It took about a month I believe, with to guys full time and myself part time. Maybe it ws six weeks, I don’t recall exactly.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Dick, & Barb Cain
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5399 posts in 839 days
posted 517 days ago
I sure enjoy viewing your outstanding work, You’re a talented, & awful busy guy.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
Lee A. Jesberger
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2898 posts in 520 days
posted 516 days ago
Thank you Dick,
How did you pick up on the awful part so quickly? I’ve been on my best behavior!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
BillinDetroit
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26 posts in 517 days
posted 514 days ago
Lee, that’s an absotively posilutely gorgeous piece of work. And here I am just tickled to have gotten a pair of Jakes chairs under my belt! I’ve been staying semi-busy with the pens I make … but I am pushing myself to add to my skills with each new project.
Thanks for setting the hurdle high. There’s a fellow who sometimes posts on ‘the wreck’, Tom Watson (IIRC) who does similar work—and has for years. It appears that you may be on his level. That’s beautiful work.
-- http://nmwoodworks.com (pens & bowls, mostly)
Lee A. Jesberger
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2898 posts in 520 days
posted 514 days ago
Hi Bill in Detroit;
I believe you may have gone to the same school as I did. That is, until I got drian bramage.
Jee’ze, don’t tell me someone else knows how to do this stuff. Now everybody is going to know!
I checked out you chairs. Beautiful. The colonial hues would be a geat choice of color.
Is the wreck another forum? I’ve never heard of it before.
Thank You;
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Charles Maxwell
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44 posts in 347 days
posted 324 days ago
Lee,
I browsed through the LJ site and stumbled onto your work. I can’t help but comment on your care and attention to every aspect of the project, design, woods, details, etc. I viewed every one of your projects and your talent is abundantly evident. When I see a master, I know it. Your work is masterful. Keep chargin! Max
-- Max the janitor at www.hardwoodskeletonclocks.com
Lee A. Jesberger
home | projects | blog
2898 posts in 520 days
posted 324 days ago
Charles;
After having viewed your work, I most certainly appreciate the kind words. I am very impressed by the projects you have posted.
I suspect you demand the same level of workmanship from yourself as many of the lumberjocks do, myself included.
Thank you very much;
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
rikkor
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8645 posts in 415 days
posted 324 days ago
You do great work Lee. I am glad this came out of the archives so I could see it.
-- Maplewood, MN
mrtrim
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1548 posts in 420 days
posted 324 days ago
this is a perfect example why its so much fun to look at peoples project pages . im glad this came around amazing work lee
Lee A. Jesberger
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2898 posts in 520 days
posted 323 days ago
Hi Guys;
Thank you for the kind comments.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
kolwdwrkr
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502 posts in 130 days
posted 98 days ago
Lee, great looking job. How heavy were those big curved doors and what hinges did you use?
-- ~ Inspiring those who inspire me ~
BeechPilotBarry
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417 posts in 243 days
posted 98 days ago
Simply awesome, Lee! Smokin’ job!
I love the finish and can only imagine the chatoyance and depth! Thanks for sharing.
-- - Real men read directions
Lee A. Jesberger
home | projects | blog
2898 posts in 520 days
posted 98 days ago
Hi Keith;
I believe they’re in the range of about 35 pounds.
We used Blum hinges, I think five per door. I should keep notes huh!
Thank you for the kind words.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
home | projects | blog
2898 posts in 520 days
posted 98 days ago
Hello Barry;
I appreciate the very kind comments. This was a fun project
The desk we made for the room was even more fun to me.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
JerseyJoe
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25 posts in 97 days
posted 97 days ago
Lee, You are a Master Craftsman… Not only do you do beautiful work you are also kind enough to share it with us… Thanks for taking time with me in your shop. Your training and insight will be extremely valuable to me as I start my journey into veneer. Thanks again for your time.. Joe
-- Joe Massanova, Somerdale, NJ
Lee A. Jesberger
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2898 posts in 520 days
posted 97 days ago
Hi Joe;
Thank you!
Let me know when you want to get together to continue where we left off.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Grumpy
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6735 posts in 391 days
posted 97 days ago
First class Lee, very original.
-- Grumpy - "Always look on the bright side of life"- Monty Python
Lee A. Jesberger
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2898 posts in 520 days
posted 96 days ago
Hi my Grumpy friend!
Thank you, Thank you very much.
That’s my Elvis impression.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
SteveKorz
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1419 posts in 254 days
posted 96 days ago
WOW… the quilted makore is awesome… really great job on this…
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17)
Lee A. Jesberger
home | projects | blog
2898 posts in 520 days
posted 94 days ago
Hi Steve;
I agree that veneer is incredible. We sold a lot of projects using it.
Thank you for the compliment on our work.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
mmh
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312 posts in 262 days
posted 45 days ago
The veneer is incredible and so is your design and craftsmanship. Bravo! You may come and work on a project in my home anytime!
-- "They who dream by day are cognizant of many things which escape those who dream only by night." ~ Edgar Allan Poe
Lee A. Jesberger
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2898 posts in 520 days
posted 45 days ago
HI mmh;
Thanks much. If I run out if things to do, I’ll give you a call.LOL
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
woodworm
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1215 posts in 131 days
posted 45 days ago
When a project post is by you Lee, I just could not choose the best word to express my appreciation.
It’s great, wonderful, beautiful and amazing and and…
Thanks for sharing.
-- Regards, Woodworm
roman
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477 posts in 433 days
posted 45 days ago
Impressive
-- http://www.furnituremann.ca/
Lee A. Jesberger
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2898 posts in 520 days
posted 44 days ago
Hello Woodworm;
I am most appreciative of your comments. It is not always obvious that the efforts are a help in some way to my fellow woodworkers.
It is my honor to share that which has been shared with me.
Again, a very big thank you.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2898 posts in 520 days
posted 44 days ago
Hi Roman.
Thank you for the kind word.
Having just visited your site, you too do very impressive work.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com