| Project by Lee A. Jesberger | posted 464 days ago | 1115 views | 3 times favorited | 44 comments | ![]() |
I offered to build a ten foot dinning room table as a house warming present for my brother in law.
We used a technique which cut down on the weight considerably. This technique consisted of using a resin coated honeycomb cardboard, which was one inch tall, for the center core of the table. This not only reduced the weight, it provides a warp proof top.
The table is built using a Mahogany edge, and M.D.F. as a substrate for the Birds Eye Maple veneer. The oval and accent veneer is quater sawn Sapele. The Sapele has very pronounced and uniform stripes that seem to change as you move around the table.
The veneer work was very challenging, as all of it was cut using a scalpel. Also the sheer size of it made it somewhat difficult to handle.
The top veneer was glued to the substrate using a vacuum bag, and resulted in perfect contact over the entire top.
The legs were created using a pre formed quater round plywood, and were used in reverse of the intended method. They form a curved diamond shape, and are capped with a half round Mahogany trim piece. The curves themselves are veneered with Birds Eye Maple.
Working with veneer is very satisfying, as the potential is limitless, and the quality of the grain patterns is incredible.
The table was finished with conversion varnish due to the toughness of this finish. The top was polished to a high sheen, as desired by the owner of the table.
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
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44 comments so far
Karson
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12901 posts in 885 days
posted 464 days ago
Your Brother-in-law must have estatic. Nice table. Did you make him buy his own chairs?
-- Karson Southern Delaware karson_morrison@bigfoot.com
barbs
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88 posts in 570 days
posted 464 days ago
Interesting technique, Lee, to lighten the tabletop. How thick was your MDF substrate for the veneer? MDF itself is heavy, but the cardboard interior must have lightened up the whole thing. A beautiful job. And the leg detail is great too. Very innovative!
-- BarbS, Wenatchee WA
Lee A. Jesberger
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2758 posts in 464 days
posted 464 days ago
Karson;
Yes, I’m afraid I did make him get the chairs.
When he came to the shop to help me deliver it to his house, which was the day before Thanksgiving, he asked me if I would be insulted if his wife didn’t use the table. I told him no, because my wife told me she wouldn’t use it to serve a bunch of people the next day, if it were hers.
He said you don’t understand, she’ll never use it! Oh well, what can I say, it is her table, and that in itself is a great compliment.
I built it three years ago, and he was right, she has never used it. And to me that is a great compliment! She doesn’t want anything to happen to it.
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2758 posts in 464 days
posted 464 days ago
Hi BarbS;
Thank you for the compliments!
The M.D.F. is only 1/4” thick, which when applied to the honey comb, is extremely strong.
Thanks again;
Lee
http://www.prowoodworkingtips.com
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
jockmike2
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4136 posts in 731 days
posted 464 days ago
Beautiful wood, nice job. Keep up the nice work. jockmike
-- Mike. Profisher50@yahoo.com
Lee A. Jesberger
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2758 posts in 464 days
posted 464 days ago
Thank You Mike.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Tim
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21 posts in 486 days
posted 464 days ago
Sweet table. Building a great table is definitely on my list. Good work.
-- Measure twice!!
Don
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2586 posts in 661 days
posted 464 days ago
Beautiful work, Lee. Absolutely stunning. I had to think about the reaction of your brother-in-law’s wife’s (that makes her your sister, doesn’t it?). But after looking closely at the pictures, I think I understand her reaction.
-- CanuckDon "I just love small wooden boxes!" http://www.canterburybaptist.org/
MsDebbieP
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11923 posts in 645 days
posted 464 days ago
awe-some. Stunning design. And the techniques used, sound brilliant (I have no idea, being a “newbie” to woodworking).
I would have difficulties using this as well…
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
Greg Mitchell
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1377 posts in 553 days
posted 464 days ago
WOW what a beautiful table. Nice job.
-- Greg Mitchell--Lowell, AR--gdamitchell@sbcglobal.net
Lee A. Jesberger
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2758 posts in 464 days
posted 464 days ago
Thank you all for the nice comments.
No Don, it’s my wife’s brother.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Roger Strautman
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500 posts in 618 days
posted 464 days ago
Very beautiful Lee! Great choices of wood for the contrast.
-- " All Things At First Appear Difficult"
Bob Babcock
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1807 posts in 571 days
posted 463 days ago
Extraordinary design and stunning execution. I love the veneer work.
-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org
Lee A. Jesberger
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2758 posts in 464 days
posted 463 days ago
Thank you Bob;
It’s great fun doing these projects.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Don
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2586 posts in 661 days
posted 463 days ago
Yes, Lee, I forgot about that possibility. I just thought it might have been rather funny had it been your sister.
-- CanuckDon "I just love small wooden boxes!" http://www.canterburybaptist.org/
jrlwoodworks
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14 posts in 477 days
posted 463 days ago
great job! the veneering looks awesome!
-- jrlwoodworks
Lee A. Jesberger
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2758 posts in 464 days
posted 463 days ago
Hi jrlwoodworks;
Thank you for the kind words.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2758 posts in 464 days
posted 463 days ago
Roger,
Those two woods are some of my favorites. I use these together quite often.
I searched thru hundreds of flitches of birds eye to find the pieces I used. The birds eye was very consistant over the full length of the pieces.
I have a bad habit of buying veneer for the heck of it. When I go thru my veneer pile, it’s like Christmas. I’m always surprised at what’s there.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
mot
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4837 posts in 521 days
posted 463 days ago
Lee, another awesome project! I may sell my tools and just live vicariously through you!
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Lee A. Jesberger
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2758 posts in 464 days
posted 463 days ago
Thanks Mot.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Damian Penney
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679 posts in 476 days
posted 463 days ago
Wow, what a great looking table. Quick question regarding the process. Looks like you’ll put the mdf in the middle over the honeycomb, and the mdf is attached to the stretchers (poplar?) and the rabbet, then the veneer is applied over the whole thing (after shaping?) and popped in a vacuum bag. Is there not a concern that the mahogany frame which appears quite wide will expand while the mdf won’t and potentially crack the veneer? Is there a rule of thumb you can use whereby you can disregard expansion?
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
Lee A. Jesberger
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2758 posts in 464 days
posted 463 days ago
Hi Damian,
Great observations. You pretty much hit the nail on the head. The curves on the table required cutting a good deal of the Mahogany away. After the M.D.F. was glued in place, the curves were cut on the mahogany. The edges were shaped after the veneer was glued on. The underside was also veneered with a backer. The purpose was to keep an even “pull” on both sides of the Mahogany. After the finish is applied the expansion is negated, as the piece is sealed against any change in moisture, and the veneer on the top and bottom are applying a strong enough bond on the wood to make sure it can’t / won’t move. The adhesive used is uni bond 800, which is a urea resin glue, and is quite rigid. This helps as well, as it has no flex, so it too is helping in the fight for a movement free top. After three years, there has been no movement at all. (knock wood). The finish, conversion varnish, does provide a seal that is quite strong and does stop moisture infiltration.
A rule of thumb is NEVER disregard expansion. Design with it in mind, by either allowing it to take place, or stopping it from taking place. In most situations, it is better to allow it to take place, as fighting it is usually a lost cause.
Hope this answers your questions.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
CharlieM1958
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4192 posts in 703 days
posted 463 days ago
The first word that came to mind was “stunning.” Then I read the comments and saw the same word appear several times.
I wish I had a brother-in-law like you!
-- Charlie M. "Woodworking - patience = firewood"
RJones
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199 posts in 640 days
posted 463 days ago
Stunning Lee!! Please keep posting your art!!
-- http://rjoneswoodworks.com/
Lee A. Jesberger
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2758 posts in 464 days
posted 463 days ago
Hi Charlie M.,
Again, thank you for your comments!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2758 posts in 464 days
posted 463 days ago
Hi Ron;
What art? I’m a plumber by trade. Actually I did apprentice for my father as a plumber. He was initially dissapointed in my desire to become a cabinet / furniture maker.
If it weren’t for an eye injury, I might still be a plumber. That injury caused me to start a construction business at age 19, to pay for the eye work. Since I wasn’t licensed as a master plumber, I couldn’t start a plumbing business, so I registered as a contractor in Philadelphia. That was thirty years ago. I still don’t have a master plumber license!
That eventually lead to cabinet making.
Oh yeah, somewhere along the line I got married, and now you know my life story!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Damian Penney
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679 posts in 476 days
posted 462 days ago
Thanks for the explanation Lee, makes sense.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
Lee A. Jesberger
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2758 posts in 464 days
posted 462 days ago
No problem Damian.
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
oscorner
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4573 posts in 795 days
posted 461 days ago
I’m going to have to get a bib for all the drool. LOL. Excellent table! Where do you get resin coated honeycomb cardboard and pre formed quater round plywood? I’ve never heard of them. Great idea for reducing the weight of the table.
-- Jesus is Lord!
Lee A. Jesberger
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2758 posts in 464 days
posted 461 days ago
Hey Os;
The honey comb cardboard can be gotten from some cardboard companies. It is available resin coated or raw, meaning no resin. You want the resin coated. It is available in several thicknesses, and I get it in 2’ x 4’ sheets.
Some vacuum system suppliers sell it as well. I would google it to find a supplier in your area.
The pre formed plywood is available in several sizes, and in 1/4 round 1/2 round, and full round. This is available from commercial suppliers. Again, google it for your area.
Hope this helps,
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
oscorner
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4573 posts in 795 days
posted 457 days ago
Thanks for the information, Lee. I’ll have to do that.
-- Jesus is Lord!
Lee A. Jesberger
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2758 posts in 464 days
posted 457 days ago
Hello Os,
No problem, my pleasure.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Andy
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298 posts in 393 days
posted 378 days ago
What a great tale.I really like how you rose to the challenge even though it was quite daunting at first.You really carried this off well.Your workmanship is flawless.And the table is stunning.Wow!
-- " Stubborn tenacity substitutes for natural ability" ANDY
Lee A. Jesberger
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2758 posts in 464 days
posted 377 days ago
Hi Andy;
Thank you much for your kind works. Actually, while a bit challanging, it was also very satisfying.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Dennis Zongker
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182 posts in 76 days
posted 31 days ago
Hi Lee,
Looking at your projects this morning. I really like this table. Excellent craftsmanship. What style would you call it, Art Deco are maybe Biedermeier?
-- Dennis Zongker
SteveKorz
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1335 posts in 198 days
posted 31 days ago
Wow, beautiful looking table… your brother in law is a lucky guy.
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17)
John Gray
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695 posts in 370 days
posted 31 days ago
All I can say is ”WOW”!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Thanks for the post and ideas.
-- Only the Shadow knows....................
Lee A. Jesberger
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2758 posts in 464 days
posted 30 days ago
Hi Dennis;
As a big fan of your work, a big thank you!
I guess Art Deco is as good a classification as any.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2758 posts in 464 days
posted 30 days ago
Hi Steve;
If you knew my brother in law, you would realize it is me who is the lucky one.
A truly great person! I would have rather married him instead of his sister, but he has hairy legs, and I just can’t accept that! lol.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2758 posts in 464 days
posted 30 days ago
Hi John;
All I can say is THANK YOU!!!!!!!!!!!!
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Grumpy
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5628 posts in 335 days
posted 30 days ago
Lee, I missed this one before. That is one amazing use of materials.
-- Grumpy - "Always look on the bright side of life"- Monty Python
Karson
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12901 posts in 885 days
posted 30 days ago
Not many changes to it since the last time. Looks as good as new. LOL
-- Karson Southern Delaware karson_morrison@bigfoot.com
Lee A. Jesberger
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2758 posts in 464 days
posted 30 days ago
Hi Grumpy,
Thank you, it’s appreciated.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
Lee A. Jesberger
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2758 posts in 464 days
posted 30 days ago
Hi Karson;
Yeah, it looks to be holding up pretty well huh?
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com