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10' Birds Eye Maple Dinning Table

Project by Lee A. Jesberger posted 873 days ago 1994 views 6 times favorited 48 comments Add to Favorites Watch

I offered to build a ten foot dinning room table as a house warming present for my brother in law.

We used a technique which cut down on the weight considerably. This technique consisted of using a resin coated honeycomb cardboard, which was one inch tall, for the center core of the table. This not only reduced the weight, it provides a warp proof top.

The table is built using a Mahogany edge, and M.D.F. as a substrate for the Birds Eye Maple veneer. The oval and accent veneer is quater sawn Sapele. The Sapele has very pronounced and uniform stripes that seem to change as you move around the table.

The veneer work was very challenging, as all of it was cut using a scalpel. Also the sheer size of it made it somewhat difficult to handle.

The top veneer was glued to the substrate using a vacuum bag, and resulted in perfect contact over the entire top.

The legs were created using a pre formed quater round plywood, and were used in reverse of the intended method. They form a curved diamond shape, and are capped with a half round Mahogany trim piece. The curves themselves are veneered with Birds Eye Maple.

Working with veneer is very satisfying, as the potential is limitless, and the quality of the grain patterns is incredible.

The table was finished with conversion varnish due to the toughness of this finish. The top was polished to a high sheen, as desired by the owner of the table.

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com


48 comments so far

View Karson's profile

Karson

25792 posts in 1294 days


posted 873 days ago

Your Brother-in-law must have estatic. Nice table. Did you make him buy his own chairs?

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View barbs's profile

barbs

122 posts in 979 days


posted 873 days ago

Interesting technique, Lee, to lighten the tabletop. How thick was your MDF substrate for the veneer? MDF itself is heavy, but the cardboard interior must have lightened up the whole thing. A beautiful job. And the leg detail is great too. Very innovative!

-- BarbS, Wenatchee WA

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 873 days ago

Karson;

Yes, I’m afraid I did make him get the chairs.

When he came to the shop to help me deliver it to his house, which was the day before Thanksgiving, he asked me if I would be insulted if his wife didn’t use the table. I told him no, because my wife told me she wouldn’t use it to serve a bunch of people the next day, if it were hers.

He said you don’t understand, she’ll never use it! Oh well, what can I say, it is her table, and that in itself is a great compliment.

I built it three years ago, and he was right, she has never used it. And to me that is a great compliment! She doesn’t want anything to happen to it.

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 873 days ago

Hi BarbS;

Thank you for the compliments!

The M.D.F. is only 1/4” thick, which when applied to the honey comb, is extremely strong.

Thanks again;

Lee
http://www.prowoodworkingtips.com

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View jockmike2's profile

jockmike2

7302 posts in 1140 days


posted 873 days ago

Beautiful wood, nice job. Keep up the nice work. jockmike

-- Mike. mwurm13@yahoo.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 873 days ago

Thank You Mike.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Tim's profile

Tim

27 posts in 895 days


posted 873 days ago

Sweet table. Building a great table is definitely on my list. Good work.

-- Measure twice!!

View Don's profile

Don

2590 posts in 1070 days


posted 873 days ago

Beautiful work, Lee. Absolutely stunning. I had to think about the reaction of your brother-in-law’s wife’s (that makes her your sister, doesn’t it?). But after looking closely at the pictures, I think I understand her reaction.

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View MsDebbieP's profile

MsDebbieP

14156 posts in 1054 days


posted 873 days ago

awe-some. Stunning design. And the techniques used, sound brilliant (I have no idea, being a “newbie” to woodworking).

I would have difficulties using this as well…

-- ~ Debbie, Canada (http://www.execulink.com/~yohan)

View Greg Mitchell's profile

Greg Mitchell

1383 posts in 962 days


posted 873 days ago

WOW what a beautiful table. Nice job.

-- Greg Mitchell--Lowell, AR--gdamitchell@sbcglobal.net

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 873 days ago

Thank you all for the nice comments.

No Don, it’s my wife’s brother.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Roger Strautman's profile

Roger Strautman

534 posts in 1027 days


posted 872 days ago

Very beautiful Lee! Great choices of wood for the contrast.

-- " All Things At First Appear Difficult"

View Bob Babcock's profile

Bob Babcock

1808 posts in 980 days


posted 872 days ago

Extraordinary design and stunning execution. I love the veneer work.

-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 872 days ago

Thank you Bob;

It’s great fun doing these projects.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Don's profile

Don

2590 posts in 1070 days


posted 872 days ago

Yes, Lee, I forgot about that possibility. I just thought it might have been rather funny had it been your sister.

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View jrlwoodworks's profile

jrlwoodworks

14 posts in 886 days


posted 872 days ago

great job! the veneering looks awesome!

-- jrlwoodworks

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 872 days ago

Hi jrlwoodworks;

Thank you for the kind words.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 872 days ago

Roger,

Those two woods are some of my favorites. I use these together quite often.

I searched thru hundreds of flitches of birds eye to find the pieces I used. The birds eye was very consistant over the full length of the pieces.

I have a bad habit of buying veneer for the heck of it. When I go thru my veneer pile, it’s like Christmas. I’m always surprised at what’s there.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View mot's profile

mot

4901 posts in 930 days


posted 872 days ago

Lee, another awesome project! I may sell my tools and just live vicariously through you!

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 872 days ago

Thanks Mot.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Damian Penney's profile

Damian Penney

1030 posts in 885 days


posted 872 days ago

Wow, what a great looking table. Quick question regarding the process. Looks like you’ll put the mdf in the middle over the honeycomb, and the mdf is attached to the stretchers (poplar?) and the rabbet, then the veneer is applied over the whole thing (after shaping?) and popped in a vacuum bag. Is there not a concern that the mahogany frame which appears quite wide will expand while the mdf won’t and potentially crack the veneer? Is there a rule of thumb you can use whereby you can disregard expansion?

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 872 days ago

Hi Damian,

Great observations. You pretty much hit the nail on the head. The curves on the table required cutting a good deal of the Mahogany away. After the M.D.F. was glued in place, the curves were cut on the mahogany. The edges were shaped after the veneer was glued on. The underside was also veneered with a backer. The purpose was to keep an even “pull” on both sides of the Mahogany. After the finish is applied the expansion is negated, as the piece is sealed against any change in moisture, and the veneer on the top and bottom are applying a strong enough bond on the wood to make sure it can’t / won’t move. The adhesive used is uni bond 800, which is a urea resin glue, and is quite rigid. This helps as well, as it has no flex, so it too is helping in the fight for a movement free top. After three years, there has been no movement at all. (knock wood). The finish, conversion varnish, does provide a seal that is quite strong and does stop moisture infiltration.

A rule of thumb is NEVER disregard expansion. Design with it in mind, by either allowing it to take place, or stopping it from taking place. In most situations, it is better to allow it to take place, as fighting it is usually a lost cause.

Hope this answers your questions.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View CharlieM1958's profile

CharlieM1958

7618 posts in 1112 days


posted 872 days ago

The first word that came to mind was “stunning.” Then I read the comments and saw the same word appear several times.

I wish I had a brother-in-law like you!

-- Charlie M. "Woodworking - patience = firewood"

View RJones's profile

RJones

239 posts in 1049 days


posted 872 days ago

Stunning Lee!! Please keep posting your art!!

-- http://rjoneswoodworks.com/

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 872 days ago

Hi Charlie M.,

Again, thank you for your comments!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 872 days ago

Hi Ron;

What art? I’m a plumber by trade. Actually I did apprentice for my father as a plumber. He was initially dissapointed in my desire to become a cabinet / furniture maker.

If it weren’t for an eye injury, I might still be a plumber. That injury caused me to start a construction business at age 19, to pay for the eye work. Since I wasn’t licensed as a master plumber, I couldn’t start a plumbing business, so I registered as a contractor in Philadelphia. That was thirty years ago. I still don’t have a master plumber license!

That eventually lead to cabinet making.

Oh yeah, somewhere along the line I got married, and now you know my life story!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Damian Penney's profile

Damian Penney

1030 posts in 885 days


posted 871 days ago

Thanks for the explanation Lee, makes sense.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 871 days ago

No problem Damian.

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View oscorner's profile

oscorner

4572 posts in 1204 days


posted 870 days ago

I’m going to have to get a bib for all the drool. LOL. Excellent table! Where do you get resin coated honeycomb cardboard and pre formed quater round plywood? I’ve never heard of them. Great idea for reducing the weight of the table.

-- Jesus is Lord!

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 870 days ago

Hey Os;

The honey comb cardboard can be gotten from some cardboard companies. It is available resin coated or raw, meaning no resin. You want the resin coated. It is available in several thicknesses, and I get it in 2’ x 4’ sheets.
Some vacuum system suppliers sell it as well. I would google it to find a supplier in your area.

The pre formed plywood is available in several sizes, and in 1/4 round 1/2 round, and full round. This is available from commercial suppliers. Again, google it for your area.

Hope this helps,

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View oscorner's profile

oscorner

4572 posts in 1204 days


posted 866 days ago

Thanks for the information, Lee. I’ll have to do that.

-- Jesus is Lord!

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 865 days ago

Hello Os,

No problem, my pleasure.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Andy's profile

Andy

570 posts in 802 days


posted 786 days ago

What a great tale.I really like how you rose to the challenge even though it was quite daunting at first.You really carried this off well.Your workmanship is flawless.And the table is stunning.Wow!

-- " If I can make it,so can you" Andy in Oregon

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 786 days ago

Hi Andy;

Thank you much for your kind works. Actually, while a bit challanging, it was also very satisfying.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Dennis Zongker's profile

Dennis Zongker

1014 posts in 485 days


posted 440 days ago

Hi Lee,
Looking at your projects this morning. I really like this table. Excellent craftsmanship. What style would you call it, Art Deco are maybe Biedermeier?

-- Dennis Zongker

View SteveKorz's profile

SteveKorz

2030 posts in 607 days


posted 440 days ago

Wow, beautiful looking table… your brother in law is a lucky guy.

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †

View John Gray's profile

John Gray

1751 posts in 779 days


posted 440 days ago

All I can say is ”WOW”!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Thanks for the post and ideas.

-- Only the Shadow knows....................

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 439 days ago

Hi Dennis;

As a big fan of your work, a big thank you!

I guess Art Deco is as good a classification as any.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 439 days ago

Hi Steve;

If you knew my brother in law, you would realize it is me who is the lucky one.

A truly great person! I would have rather married him instead of his sister, but he has hairy legs, and I just can’t accept that! lol.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 439 days ago

Hi John;

All I can say is THANK YOU!!!!!!!!!!!!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Grumpy's profile

Grumpy

14920 posts in 744 days


posted 439 days ago

Lee, I missed this one before. That is one amazing use of materials.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View Karson's profile

Karson

25792 posts in 1294 days


posted 439 days ago

Not many changes to it since the last time. Looks as good as new. LOL

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 439 days ago

Hi Grumpy,

Thank you, it’s appreciated.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 439 days ago

Hi Karson;

Yeah, it looks to be holding up pretty well huh?

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Julian's profile

Julian

690 posts in 419 days


posted 391 days ago

Lee,

Let be be the fiftieth person to tell you how beautiful that table is! The curved legs are very unique, as is the veneerwork on top.

-- Julian, Park Forest, IL

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 390 days ago

Hi Julian;

Whether the first or fiftieth, it means a lot to me. I really appreciate it.

Thank you for the kind words.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View savannah505's profile

savannah505

978 posts in 480 days


posted 321 days ago

Excellent work, love the finished look you obtained.

-- Dan Wiggins

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 321 days ago

Thank you Dan;

The final finish was buffed out with automotive compounds, (different grits). The delivered table has an incredible shine on it.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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