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Home made carving gouges - a set of 31

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Project by Planeman40 posted 09-19-2015 08:20 PM 3233 views 12 times favorited 17 comments Add to Favorites Watch

First of all the website wouldn’t allow a long and wide photo of the finished gouges so I had to break the long photos into two smaller photos. There are 31 completed socket-type gouges and 31 smaller and uncompleted tang-type gouges which I will prepare handles for this coming winter. You will note the last photo is of the uncompleted tang-type gouges. The photos show the finished socket-type gouges lined up on a mat so you can see the handles and also the gouges inserted into a tool roll.

I’ve always wanted a full set of carving gouges but didn’t want to spend $2,000 plus to buy them. Then I found out I could buy the rough hand forged and hardened steels directly from China for about $150 for a set of 62 forgings. These forgings are made in the southern Chinese city of Donyang which has been one of the major centers of wood carving in China since the Tang Dynasty (618 – 907AD). The cutting tools come from the best blacksmith in Donyang. He still uses the centuries old traditional methods with these tools. The larger socket type carving gauges are made of double layered steel and have a cutting edge whose hardness is over (RC 60). The smaller tang type detail carving tools are made of a single layer of carbon steel (C60) with the hardness of (RC 58). Considering that the Chinese have been doing beautiful carvings from rosewood (which is like carving a brick) for centuries, I figured these would do just fine for me.

It took me three months to grind, polish, and sharpen the rough steels to a razor edge (my test is the easy shaving the hair from my arms, both of which were bald when the project was finished). I turned all of the handles from some Purpleheart I had lying around and made myself a duplicator for my wood lather to get this done. Getting the taper of the handles to fit properly into the steel gouge socket was a trick, however I developed a procedure of hand fitting that made a perfect match. The handles and steels are joined with some construction adhesive bought at Lowe’s, the kind that comes in a tube like caulking does. I wanted a strong adhesive with gap-filling abilities. The construction adhesive did the trick!

The gouges work great and really hold an edge! Its a lot of work. It does require a belt sander to grind the forgings. I used a 1” x 36” Delta belt sander (no longer made). The sharpening was done beginning with the belt sander for shaping of the blade with a little work also by a Dremel tool. From There I used diamond laps of various shapes and sizes followed by flat and round Arkansas stones. I finished up with a lot of stropping with some leather strops (that I made before this project). It was a fun project and I get a kick out of carving with tools I have made!

Planeman

-- Always remember: It is a mathematical certainty that half the people in this country are below average in intelligence!





17 comments so far

View Dutchy's profile

Dutchy

2154 posts in 1776 days


#1 posted 09-19-2015 09:00 PM

GREAT !

-- My englisch is bad but how is your dutch?

View Ted's profile

Ted

2808 posts in 1819 days


#2 posted 09-19-2015 09:32 PM

That’s a nice collection you got there… I’m green with envy!

-- The first cordless tool was a stick. The first power tool was a rock.

View a1Jim's profile

a1Jim

115690 posts in 3185 days


#3 posted 09-19-2015 09:53 PM

Wow these the amazing ,great job.

-- http://artisticwoodstudio.com Custom furniture

View Ken90712's profile

Ken90712

17257 posts in 2796 days


#4 posted 09-19-2015 10:29 PM

Awesome , sweet set up.

-- Ken, "Everyday above ground is a good day!"

View Arlin Eastman's profile

Arlin Eastman

3723 posts in 2169 days


#5 posted 09-19-2015 10:40 PM

Those are a home run!!!!

-- Please help me help other Vets click..> http://www.gofundme.com/m1abko.....It is always the right time, to do the right thing.

View QuinLeach's profile

QuinLeach

14 posts in 2224 days


#6 posted 09-20-2015 01:14 AM

Those are great! Big fan of your handles.

Where would I go to buy the same set of steel forgings?

-- -- Quin, Oregon

View Planeman40's profile

Planeman40

871 posts in 2369 days


#7 posted 09-20-2015 03:18 AM

Thanks everybody for the nice comments! QuinLeach, I anticipated the “where to get” question would come up. Here is a link to the seller which is a Chinese luthier’s supply company. This company has a lot of other nice luthiers type tools. You should take a look. http://www.ebay.com/itm/62pcs-ASSORTED-LOT-WOOD-CARVING-TOOLS-Wood-Chisel-/331469374458?pt=LH_DefaultDomain_0&hash=item4d2d1d43fa

Planeman

-- Always remember: It is a mathematical certainty that half the people in this country are below average in intelligence!

View kiefer's profile

kiefer

5103 posts in 2275 days


#8 posted 09-20-2015 02:37 PM

Great looking set will have to check that website a little more looks like some interesting stuff .
Thanks for posting the link also.

Klaus

-- Kiefer https://www.youtube.com/user/woodkiefer1/videos

View Bluepine38's profile

Bluepine38

3360 posts in 2693 days


#9 posted 09-20-2015 04:56 PM

This is a great set of carving tools. I have made my own carving tools from scratch, but for the fine V gouges
and the precisely curved gouges and knives, this would be much easier. You would still have to do the fine
finish and sharpening, but know that someone else has checked them out and the steel is good would make
this a wonderful bargain. Thank you for sharing.

-- As ever, Gus-the 78 yr young apprentice carpenter

View ralbuck's profile

ralbuck

2813 posts in 1874 days


#10 posted 09-20-2015 05:03 PM

Well done, beautiful and should be extra useful!

-- just rjR

View helluvawreck's profile

helluvawreck

25375 posts in 2474 days


#11 posted 09-20-2015 05:06 PM

Nicely done. They are beautiful.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View Mauricio's profile

Mauricio

7117 posts in 2759 days


#12 posted 09-21-2015 12:10 AM

Awesome!

-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch

View NormG's profile

NormG

5731 posts in 2611 days


#13 posted 09-23-2015 03:15 AM

You have done a wonderful job on these tools. I am sure they will more than meet your needs

-- Norman - I never never make a mistake, I just change the design.

View Александр Materkov's profile

Александр Materkov

102 posts in 1077 days


#14 posted 02-07-2016 05:21 PM

!!!

-- Саша

View garhof's profile

garhof

6 posts in 2605 days


#15 posted 06-28-2016 06:40 PM

Did you ever get your other chisels finished? I just bought a set.

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