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Mallet

Project by Don posted 875 days ago 1216 views 3 times favorited 21 comments Add to Favorites Watch

I had a little free time yesterday so went into my shop to tidy it up. As I did so, I picked up a Mallet that I purchased a few years ago from Lee Valley. I have always liked the shape and feel of this mallet and thought as I held it yesterday that it would make a nice model for one turned in wood.

So distracted from the task at hand, I scrounged through my scrap-bin and found some appropriate wood for the task. Two hours latter, I came up with this. It’s well balanced with a heavy head making the mallet feel good in the hand. I applied a coat of Tung Oil, but I don’t intend to add any finish beyond that.

The head is from Red Ironbark a heavy dense wood; Eucalyptus fibrosa ( F. Muell. ), Red Ironbark or Broad-leaved Red Ironbark, is a type of Ironbark tree found in Australia, mainly in Queensland and New South Wales. This plant is in family Myrtaceae.

The tree has deeply furrowed dark gray bark. It grows to a height of about 30 meters. Flowers are creamy white. Leaves are dark green and broader than other ironbarks. The dense, strong wood is valued for lumber. The sap, locally called “kino,” was used by natives to keep fish lines from fraying and by the early settlers for ink.

The handle is Huon Pine, or species Lagarostrobos franklinii which is a species of conifer native to the wet southwestern corner of Tasmania, Australia.

Jean-Michel Huon de Kermadec was an 18th century French navigator. It is a slow growing, but long-lived tree; some living specimens of this tree are in excess of 2000 years in age. One particular stand of trees reputed to be in excess of 10,500 years in age was recently found in North Western Tasmania on Mount Read.

The wood was highly prized for its golden yellow colour, fine grain and natural oils that resisted rotting. It is now available in small quantities from reclaimed lumber that was logged prior to the middle of the last century, or trees that have fallen naturally.

Oh, today, I still have a shop to clean up.

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/


21 comments so far

View Max's profile

Max

14412 posts in 1167 days


posted 875 days ago

Don that is a very nice mallet. I really like the color of the Red ironbark. It looks like it is a very dense wood. Is it easy to turn?

-- Max "Desperado", Salt Lake City, UT

View GaryK's profile

GaryK

9521 posts in 882 days


posted 875 days ago

Looks very nice! I thought it was purpleheart at first. The handle doesn’t look like any pine I have ever seen.
Nice fine grain, without the dark growth rings. Nice!

-- Gary, East TX -- The longest journey begins with a single step.

View Don's profile

Don

2590 posts in 1071 days


posted 875 days ago

Quote Max: ”Is it easy to turn?”

Yes, with sharp chisels.

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View WayneC's profile (online now)

WayneC

5977 posts in 991 days


posted 875 days ago

I really like your mallet. How did you join the two pieces of wood?

-- We must guard our enthusiasm as we would our life - James Krenov

View john's profile

john

1190 posts in 1275 days


posted 875 days ago

Another beautiful job Don.
I wouldn,t want to get wacked in the head with it. lol

-- John in Belgrave ,(Slideshow http://cid-69bce320c6d8b119.spaces.live.com/ (Website) http://www.extremebirdhouse.com

View Don's profile

Don

2590 posts in 1071 days


posted 875 days ago

Quote WayneC: ”How did you join the two pieces of wood?”

The handle tenon is smaller than it first appears; about the diameter of the narrowest part of the handle. Because the Huon Pine is very light, I didn’t want to hollow out the heavy Iron Bark head and fill it with the light handle tenon. I drilled the handle hole in the head whilst it was mounted in the chuck to the exact depth of the tenon so that the shaft would fit into the head snugly, but without needing to be forced in. I then cut a vertical curf in the tenon with a hand saw. I inserted a wedge half way into the curf so that it also protruded half way out beyond the end of the tenon. When I drove the handle into the mallet’s head, this forced the wedge further into the curf expanding the split tenon as I did so. I think that it’s wedged in there impermanently; I certainly can’t dislodge it, or turn it no matter how hard I try. (No glue.)

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View Karson's profile

Karson

25793 posts in 1294 days


posted 875 days ago

Niced mallet Don. What’s the square diam of the head. It looks about 3 inches.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View Bob Babcock's profile

Bob Babcock

1808 posts in 980 days


posted 875 days ago

Very nice Don.

Your horticultural knowledge of trees seems extensive. Something I’m always working on. Have you found it to be helpful when choosing wood for it’s material properties. ie: like species having similar properties?

Nice use of a fox wedge tenon in the handle.

-- Bob, Carver Massachusetts, Sawdust Maker http://www.capecodbaychallenge.org

View Don's profile

Don

2590 posts in 1071 days


posted 875 days ago

Quote Karson: ”What’s the square diam of the head. It looks about 3 inches.”

Good eye, Karson; 2 7/8”

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View Don's profile

Don

2590 posts in 1071 days


posted 875 days ago

Quote Bob Babcock: ”Nice use of a fox wedge tenon in the handle.”

I learn something every day. I thought that I had invented this wedge idea, I have never seen it done, nor read of it previously. I certainly didn’t know it already had a name – I was thinking ”Canuckdon wedge tenon”. LOL

As for my knowledge of wood species, Google is my friend!

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View mot's profile

mot

4901 posts in 930 days


posted 875 days ago

Really a beautiful mallet Don. I’ve been bidding on some lignum vitae bowling pins that I was hoping to turn into a hand tool mallet. Yours is very nice!

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View GaryK's profile

GaryK

9521 posts in 882 days


posted 875 days ago

Don – That’s exactly how I used a wedge to install the heads on the mallets I made. You explained it a lot better though!

I didn’t know what it was called either.

-- Gary, East TX -- The longest journey begins with a single step.

View Obi's profile

Obi

2191 posts in 1131 days


posted 875 days ago

as is everything you put your hand to, Don, it’s a beautiful work.

-- http://ye-olde-cabinet-shoppe.com/

View David's profile

David

1982 posts in 1032 days


posted 875 days ago

Don – An absolutely beautiful mallet! I learned a lot reading your entry and dialog with fellow LJ’s. I love the wood you get to work with in your neck of the woods!

-- http://foldingrule.blogspot.com

View cajunpen's profile

cajunpen

5968 posts in 959 days


posted 874 days ago

Don, looks like that mallet would sure get a monkey’s attention -:) Nice work.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 861 days ago

Hi Don,

Great mallet. Absolutely beautiful.

Gives a whole new meaning to ” you nod your head, and I’ll whack it”.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Lee A. Jesberger's profile

Lee A. Jesberger

3710 posts in 873 days


posted 861 days ago

Don;

Your version could be called Canuckdon wedgie! LOL

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Don's profile

Don

2590 posts in 1071 days


posted 861 days ago

I like that! What a hoot!

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View Roger Strautman's profile

Roger Strautman

534 posts in 1027 days


posted 861 days ago

I like the looks of that mallet, Don. Huon Pine, I sure would like to get a piece of that. I hear that it has a pleasant smell when cut and the grain is very tight. Thanks for sharing!

-- " All Things At First Appear Difficult"

View Don's profile

Don

2590 posts in 1071 days


posted 861 days ago

It’s a beautiful wood to work, Roger, and when doing so, the fragrance is delightful!

-- CanuckDon "I just love small wooden boxes!" http://www.hilsbiblechurch.org/

View Dick, & Barb Cain's profile

Dick, & Barb Cain

7035 posts in 1193 days


posted 860 days ago

Beautiful mallet Don, I’d like to get my hands on it, & see what kind of noise I could make with it. LOL

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

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