| Project by Rev. Jim Paulson | posted 169 days ago | 623 views | 5 times favorited | 20 comments | ![]() |
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Hi,
This is my first homemade chairmaker’s bowsaw featuring tiger maple. I’ll be testing it out and tweaking this design when I use it to make Windsor chair seats. I turned the handles out of some scrap maple left over from turning Windsor chair legs. I used 3/8” diameter brass rod, 3/4” copper end caps and steel pins to lock the handles together. The blade is longer (27 1/2”) than what most of us are used to for a bowsaw, but you need the greater length when cutting chair seats. The stretcher is connected to the arms with mortise and tenon joints. I posted a bunch of photos so you could see the tiger maple.
Jim
-- www.chairsbypaulson.com

































20 comments so far
WhattheChuck
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83 posts in 455 days
posted 169 days ago
Nice saw, Jim!
-- Chuck, Pullman, WA
littlecope
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588 posts in 397 days
posted 169 days ago
That is one pretty Saw! So where are the Chairs? ;-)
-- Mike in Manchester, NH---Unpleasant tasks are simply worthy challenges to improve skills.
Moai
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721 posts in 288 days
posted 169 days ago
Heirloom quality piece!
The curly wood is gorgeous…
I have been considering to make one of this for some time, and thinking about that detail of the brass rod and handles. Thanks for sharing.
-- Francisco Luna, San Francisco Bay Area.
DaleM
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409 posts in 279 days
posted 169 days ago
I agree that this is definitely heirloom quality. Really beautiful and better yet, functional. Did you use a piece of bandsaw blade to get the longer length? I saw some discussion on that on here recently and was thinking of trying it myself.
-- Dale Manning, Carthage, NY
Rev. Jim Paulson
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29 posts in 171 days
posted 169 days ago
Hey thanks,
It was a fun project. As usual you learn a bunch too. I wanted to use tiger maple because I saw a nice bowsaw that J. Crate Larkin published in FWW #151. Since I have made this one, I realize off course that there is a trade off between using a figured wood with a bit more bulk versus using a hand split arm that is lighter and yet can safely flex under tension. As you would expect you can make the saw even lighter by using the optimum grain strength.
For now I’ll stick with this design. It seems light in my hand and strong enough for the blade tension I need.
Dale,
Good question. You can and many do use a part of a bandsaw blade. I opted to buy one from Highland Hardware out of Atlanta, GA, about 3/8” wide, 27 1/2” long and with 9 teeth per inch. Even though I bought a new blade you often still need to sharpen them. I also chose to buy a new blade because I wanted the traditional tooth pattern rather than the wider tooth configuration that comes with band saw blades.
If you make one of these and I hope you do, I highly recommend that you cut the mortises and drill the holes in the arms before cutting and shaping them.
Take care,
Jim
-- www.chairsbypaulson.com
Rev. Jim Paulson
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29 posts in 171 days
posted 169 days ago
Mike,
You can see my chairs at “www.chairsbypaulson.com” and at my blog at “http://jimthe chairmaker.wordpress.com”
Jim
-- www.chairsbypaulson.com
BarryW
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872 posts in 801 days
posted 169 days ago
excellent saw and workmanship.
-- /\/\/\ BarryW /\/\/\ Stay so busy you don't have time to die.
SCOTSMAN
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2244 posts in 480 days
posted 169 days ago
really nice I need someday to make one or two of these in the meantime I’ll stick with my Japanese collection of handsaws.Alistair
-- excuse my typing as I have a form of parkinsons disease
RobH
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460 posts in 944 days
posted 169 days ago
Beautiful saw Jim, what exactly is the blade? Did you purchase it somewhere already that length or is a bandsaw blade that has be cut to your size?
Thanks for posting, and for the information,
-- -- Rob Hix, King George, VA
Les Hastings
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953 posts in 668 days
posted 169 days ago
Awesome,,,,Nice saw!
-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)
tinnman65
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243 posts in 309 days
posted 169 days ago
Great work Rev. Paulson. I love that tiger maple
-- Paul Sayre Creativity is a drug I cannot live without. Cecil B. DeMille (1881 - 1959)
littlecope
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588 posts in 397 days
posted 169 days ago
Thanks for the link Reverend. I guess I should have just checked your profile…Your Chairs are truly works of art as well as of craftsmanship. Beautiful!!
-- Mike in Manchester, NH---Unpleasant tasks are simply worthy challenges to improve skills.
kiwi1969
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601 posts in 337 days
posted 169 days ago
wonderful saw, i,m the guy who posted asking about useing bandsaw blades for these only because you can,t get bowsaw blades here. Seems like it will work though. Hope mine comes together as nice as yours.
-- if the hand is not working it is not a pure hand
a1Jim
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16841 posts in 472 days
posted 169 days ago
well done,looks great
-- Jim from Heirloom Woodshop Southern Oregon
Splinterman
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4826 posts in 256 days
posted 168 days ago
Good looking Bowsaw, lovely timber…....well done.
-- I will just keep doing it till I get it right.
badger
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41 posts in 240 days
posted 167 days ago
That is downright pretty.
Nice work.
-- "I'm just a simple man trying to make my way in the universe." -- Jango Fett
bookworm
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24 posts in 216 days
posted 167 days ago
That’s almost too pretty to use. Great job!
-- "I asked my wife if I look dorky in the video below where I'm planing that long piece of wood. Her reply: "It's all dorky."" - Mitch Roberson from his blog Furnitude
Rev. Jim Paulson
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29 posts in 171 days
posted 167 days ago
Thanks guys. I have plans to make a smaller one, but it’s on hold till I get some other projects finished.
-- www.chairsbypaulson.com
FJDIII
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168 posts in 705 days
posted 167 days ago
Pretty saw Jim, how rewarding that must have been to make. Glad to have you here to showcase your many talents.
-- Fred.... Poconos, PA ---- Chairwright in the making ----
Rev. Jim Paulson
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29 posts in 171 days
posted 166 days ago
Thanks Fred. It gave me an excuse to work with tiger maple. Hopefully, I’ll bring an improved model to class sometime after my son’s wedding. God bless her, Barb keeps me on task for making chairs though LOL.
Jim
-- www.chairsbypaulson.com