LumberJocks
DAILY DEALS Buckboard Project Irish Mail Handcar Kit and Plan  |  Makita Makita Recon LCT203W 10.8 Volt Lithium Ion Impact Driver 2 Pc Kit

Homemade Windsor Chairmaker's Bowsaw

Project by Rev. Jim Paulson posted 169 days ago 623 views 5 times favorited 20 comments Add to Favorites Watch

Hi,

This is my first homemade chairmaker’s bowsaw featuring tiger maple. I’ll be testing it out and tweaking this design when I use it to make Windsor chair seats. I turned the handles out of some scrap maple left over from turning Windsor chair legs. I used 3/8” diameter brass rod, 3/4” copper end caps and steel pins to lock the handles together. The blade is longer (27 1/2”) than what most of us are used to for a bowsaw, but you need the greater length when cutting chair seats. The stretcher is connected to the arms with mortise and tenon joints. I posted a bunch of photos so you could see the tiger maple.

Jim

-- www.chairsbypaulson.com


20 comments so far

View WhattheChuck's profile

WhattheChuck

83 posts in 455 days


posted 169 days ago

Nice saw, Jim!

-- Chuck, Pullman, WA

View littlecope's profile

littlecope

588 posts in 397 days


posted 169 days ago

That is one pretty Saw! So where are the Chairs? ;-)

-- Mike in Manchester, NH---Unpleasant tasks are simply worthy challenges to improve skills.

View Moai's profile

Moai

721 posts in 288 days


posted 169 days ago

Heirloom quality piece!
The curly wood is gorgeous…
I have been considering to make one of this for some time, and thinking about that detail of the brass rod and handles. Thanks for sharing.

-- Francisco Luna, San Francisco Bay Area.

View DaleM's profile

DaleM

409 posts in 279 days


posted 169 days ago

I agree that this is definitely heirloom quality. Really beautiful and better yet, functional. Did you use a piece of bandsaw blade to get the longer length? I saw some discussion on that on here recently and was thinking of trying it myself.

-- Dale Manning, Carthage, NY

View Rev. Jim Paulson's profile

Rev. Jim Paulson

29 posts in 171 days


posted 169 days ago

Hey thanks,

It was a fun project. As usual you learn a bunch too. I wanted to use tiger maple because I saw a nice bowsaw that J. Crate Larkin published in FWW #151. Since I have made this one, I realize off course that there is a trade off between using a figured wood with a bit more bulk versus using a hand split arm that is lighter and yet can safely flex under tension. As you would expect you can make the saw even lighter by using the optimum grain strength.

For now I’ll stick with this design. It seems light in my hand and strong enough for the blade tension I need.

Dale,
Good question. You can and many do use a part of a bandsaw blade. I opted to buy one from Highland Hardware out of Atlanta, GA, about 3/8” wide, 27 1/2” long and with 9 teeth per inch. Even though I bought a new blade you often still need to sharpen them. I also chose to buy a new blade because I wanted the traditional tooth pattern rather than the wider tooth configuration that comes with band saw blades.

If you make one of these and I hope you do, I highly recommend that you cut the mortises and drill the holes in the arms before cutting and shaping them.

Take care,
Jim

-- www.chairsbypaulson.com

View Rev. Jim Paulson's profile

Rev. Jim Paulson

29 posts in 171 days


posted 169 days ago

Mike,

You can see my chairs at “www.chairsbypaulson.com” and at my blog at “http://jimthe chairmaker.wordpress.com”

Jim

-- www.chairsbypaulson.com

View BarryW's profile

BarryW

872 posts in 801 days


posted 169 days ago

excellent saw and workmanship.

-- /\/\/\ BarryW /\/\/\ Stay so busy you don't have time to die.

View SCOTSMAN's profile

SCOTSMAN

2244 posts in 480 days


posted 169 days ago

really nice I need someday to make one or two of these in the meantime I’ll stick with my Japanese collection of handsaws.Alistair

-- excuse my typing as I have a form of parkinsons disease

View RobH's profile

RobH

460 posts in 944 days


posted 169 days ago

Beautiful saw Jim, what exactly is the blade? Did you purchase it somewhere already that length or is a bandsaw blade that has be cut to your size?

Thanks for posting, and for the information,

-- -- Rob Hix, King George, VA

View Les Hastings's profile

Les Hastings

953 posts in 668 days


posted 169 days ago

Awesome,,,,Nice saw!

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View tinnman65's profile

tinnman65

243 posts in 309 days


posted 169 days ago

Great work Rev. Paulson. I love that tiger maple

-- Paul Sayre Creativity is a drug I cannot live without. Cecil B. DeMille (1881 - 1959)

View littlecope's profile

littlecope

588 posts in 397 days


posted 169 days ago

Thanks for the link Reverend. I guess I should have just checked your profile…Your Chairs are truly works of art as well as of craftsmanship. Beautiful!!

-- Mike in Manchester, NH---Unpleasant tasks are simply worthy challenges to improve skills.

View kiwi1969's profile

kiwi1969

601 posts in 337 days


posted 169 days ago

wonderful saw, i,m the guy who posted asking about useing bandsaw blades for these only because you can,t get bowsaw blades here. Seems like it will work though. Hope mine comes together as nice as yours.

-- if the hand is not working it is not a pure hand

View a1Jim's profile

a1Jim

16841 posts in 472 days


posted 169 days ago

well done,looks great

-- Jim from Heirloom Woodshop Southern Oregon

View Splinterman's profile

Splinterman

4826 posts in 256 days


posted 168 days ago

Good looking Bowsaw, lovely timber…....well done.

-- I will just keep doing it till I get it right.

View badger's profile

badger

41 posts in 240 days


posted 167 days ago

That is downright pretty.

Nice work.

-- "I'm just a simple man trying to make my way in the universe." -- Jango Fett

View bookworm's profile

bookworm

24 posts in 216 days


posted 167 days ago

That’s almost too pretty to use. Great job!

-- "I asked my wife if I look dorky in the video below where I'm planing that long piece of wood. Her reply: "It's all dorky."" - Mitch Roberson from his blog Furnitude

View Rev. Jim Paulson's profile

Rev. Jim Paulson

29 posts in 171 days


posted 167 days ago

Thanks guys. I have plans to make a smaller one, but it’s on hold till I get some other projects finished.

-- www.chairsbypaulson.com

View FJDIII's profile

FJDIII

168 posts in 705 days


posted 167 days ago

Pretty saw Jim, how rewarding that must have been to make. Glad to have you here to showcase your many talents.

-- Fred.... Poconos, PA ---- Chairwright in the making ----

View Rev. Jim Paulson's profile

Rev. Jim Paulson

29 posts in 171 days


posted 166 days ago

Thanks Fred. It gave me an excuse to work with tiger maple. Hopefully, I’ll bring an improved model to class sometime after my son’s wedding. God bless her, Barb keeps me on task for making chairs though LOL.

Jim

-- www.chairsbypaulson.com

You must be signed in to post the comments.

  • View all advertisers
  • Advertise with us

DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. LJ will not be held liable for the actions of any user.

Latest Projects | Latest Blog Entries | Latest Forum Topics

HomeRefurbers.com

Latest Projects | Latest Blog Entries | Latest Forum Topics

GardenTenders.com :: gardening showcase