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Table saw work station

Project by gbear posted 167 days ago 1944 views 28 times favorited 25 comments Add to Favorites Watch

After drooling for some time over the new Delta Unisaw, I decided this was more practical for me. My Craftsman saw worked fine but it was difficult to cut large panels. Also, the original fence was not very accurate and required frequent adjustment. Thus, I built this work station using plans from vol. 15, Issue 89 of ShopNotes. I modified the plans to fit my saw and needs. I added a Vega Pro 40 fence system which I am extremely happy with.
The majority of the system is constructed of 3/4” MDF and is a series of boxes connected together. For the top I laminated a bottom layer of 1/2” baltic birch, then 3/4” MDF and the top is 1/4” MDF with a melamine top. I surrounded the top with curly maple for both looks and strength. I finished it with 5 coats of Minwax Wipeon Poly and then wax.
The resulting product gives me plenty of room for storage (there are 3 storage areas below the saw and 4 drawers at one end), a large work surface for panel cutting, a very accurate fence and a dust collection system which helps to keeps the shop and my lungs cleaner.
While the saw was off I took the opportunity to reset the trunion and I just put on a new Forrest Woodworker II blade. Now this saw is a dream to work with.

-- gbear, Carmichael, CA


25 comments so far

View newTim's profile

newTim

245 posts in 499 days


posted 167 days ago

Another neighbor (Sacramento Area) woodworker. I really like all your work. Especially the Steamer Trunk.

-- tim hill www.newcalshop.com

View marksalot2005's profile

marksalot2005

41 posts in 174 days


posted 167 days ago

Very Beautiful job, I have been thinking of the same project for my table saw. Mine has a 50” Delta II fence. It takes alot of space up in my garage. So when I build mine, I am going to add a router table and downdraft table. Also considering adding a bolt on horizontal router table. Your looks great. Making me want to hurry up finish my tablesaw sled and get started on this type of project. Well Done Winning 5 Star Atta Boys ! ! ! !

-- Mark, Katy, Texas, Did they give Noah a hardtime about the wood boat in his driveway

View sikrap's profile

sikrap

199 posts in 251 days


posted 167 days ago

Nice, very nice.

-- Dave, Colonie, NY

View BassBully's profile

BassBully

253 posts in 989 days


posted 167 days ago

Thanks for the post. I’m in the process of building the same cabinet except with a router table end.

-- There are three types of people in the world, those who can count and those who can't!

View Kindlingmaker's profile

Kindlingmaker

1469 posts in 419 days


posted 167 days ago

Great looking cabinet!

-- Never board, always knotty, lots of growth rings

View ellen35's profile

ellen35

530 posts in 325 days


posted 167 days ago

very impressive project
the cabinet is really nice
Ellen

-- Ellen on Cape Cod

View gbear's profile

gbear

103 posts in 991 days


posted 167 days ago

Bass Bully…I left out the router table on the right side as my craftsmans cast iron table has a router area on the left side already. I use it occasionally for my 1/4” craftsman router that I’ve have for years but I also have a dedicated router table. Good luck with yours.

-- gbear, Carmichael, CA

View Popeye Jr.'s profile

Popeye Jr.

110 posts in 315 days


posted 166 days ago

VERY NICE INDEED, GREAT WORK
CHEERS

-- People who say it cannot be done should not interup those who are doing it

View brianinpa's profile

brianinpa

1365 posts in 615 days


posted 166 days ago

That looks great! Mobility and lots of storage: what is not to like about that.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View Dusty56's profile

Dusty56

3457 posts in 580 days


posted 166 days ago

The only part I don’t like about your project is that you only posted two pictures of it ! LOL great job !

-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .

View BTKS's profile

BTKS

480 posts in 357 days


posted 166 days ago

Wonderful use of space and existing tools.
BTKS

View blackcherry's profile

blackcherry

730 posts in 715 days


posted 166 days ago

To go to such length to achieve a better work space, speaks volumes about your commitment to your craft. This turn out fabulous, stay safe and enjoy…Blkcherry

View EEngineer's profile

EEngineer

274 posts in 506 days


posted 166 days ago

This is really nice! I’m gonna steal a few ideas from this.

-- "Find out what you cannot do and then go do it!"

View Greg Wurst's profile

Greg Wurst

716 posts in 725 days


posted 166 days ago

Nicely done. I don’t know what I did before I built mine.

-- You're a unique and special person, just like everyone else.

View VinnieP's profile

VinnieP

30 posts in 214 days


posted 166 days ago

I’m in the same boat. The new unisaw is an amazing tool, but the wife would probably make me get a second and third job to pay for it. I have been looking at some pictures of work stations to model mine after and by far yours is the best. Great work!

View Scott Bryan's profile

Scott Bryan

20554 posts in 714 days


posted 165 days ago

This is a really nice upgrade on your saw. Adding a large work surface and the extra storage makes this a top notch addition to your shop. Putting the fence on the saw was another nice upgrade as well. Any one of these upgrades would have markedly improved the performance of the saw but putting them all together like this has transformed a saw that was, at times, a challenge to use into one that will give you years of pleasure.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View ND2ELK's profile

ND2ELK

6136 posts in 666 days


posted 165 days ago

You did a great job on this unit. One of the nicer ones I have seen. Thanks for posting.

God Bless
tom

-- Mc Bridge Cabinets, Iowa

View douglbe's profile

douglbe

191 posts in 853 days


posted 164 days ago

Very nice and looks great. Large panels will be much easier to handle. Well done!

-- Doug, Cass City, Michigan

View dmorrison's profile

dmorrison

27 posts in 154 days


posted 65 days ago

Great job,I’m going to have to steal some of your ideas.
I do have a question. I have the Vega fence that came on my Powermatic 63 that I bought in 1988. It’s a great fence and has not given me a single problem. Neither has the saw.

The Vega fence has a rear guide rail and a slide with a rear hold down bracket. I noticed that you removed yours and are not using it. How has the fence done without the rear setup? I am considering doing the same thing.

More picture please.

Thank you for your information.

Dave

View gbear's profile

gbear

103 posts in 991 days


posted 65 days ago

Dave…The fence has worked great without the rear hold down bracket. I called the Vega customer support center when I was considering this option. I was told that it wouldn’t be a problem although there may be certain operations (using special jigs, etc.)that may cause the fence to lift. My fence is only about 2” short of the table so I felt I could put a clamp on the end of it to hold it down if necessary.
I’ll try to get some more pictures online in the next day or two.
Thanks for looking.

-- gbear, Carmichael, CA

View Joe Lyddon's profile

Joe Lyddon

481 posts in 944 days


posted 65 days ago

Really VERY COOL… Nice job!

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

View bues0022's profile

bues0022

60 posts in 52 days


posted 51 days ago

I just started my restoration project on my old craftsman saw. Hopefully it turns out as nice as yours by the time I’m done!

-- - Ryan -- Round Lake, IL

View JohninSD's profile

JohninSD

22 posts in 53 days


posted 50 days ago

I’m building from the same plans – hope mine turns out as nice as yours.

-- John

View bobdobbs's profile

bobdobbs

4 posts in 146 days


posted 46 days ago

wow! I’m inspired. beautiful and looks very practical.

-- If I had some ham, I could make some ham and eggs...if I had some eggs.

View a1Jim's profile

a1Jim

16598 posts in 469 days


posted 46 days ago

looks super well done

-- Jim from Heirloom Woodshop Southern Oregon

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