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Table saw work station

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Project by gbear posted 1871 days ago 21774 views 94 times favorited 31 comments Add to Favorites Watch

After drooling for some time over the new Delta Unisaw, I decided this was more practical for me. My Craftsman saw worked fine but it was difficult to cut large panels. Also, the original fence was not very accurate and required frequent adjustment. Thus, I built this work station using plans from vol. 15, Issue 89 of ShopNotes. I modified the plans to fit my saw and needs. I added a Vega Pro 40 fence system which I am extremely happy with.
The majority of the system is constructed of 3/4” MDF and is a series of boxes connected together. For the top I laminated a bottom layer of 1/2” baltic birch, then 3/4” MDF and the top is 1/4” MDF with a melamine top. I surrounded the top with curly maple for both looks and strength. I finished it with 5 coats of Minwax Wipeon Poly and then wax.
The resulting product gives me plenty of room for storage (there are 3 storage areas below the saw and 4 drawers at one end), a large work surface for panel cutting, a very accurate fence and a dust collection system which helps to keeps the shop and my lungs cleaner.
While the saw was off I took the opportunity to reset the trunion and I just put on a new Forrest Woodworker II blade. Now this saw is a dream to work with.

-- gbear, Carmichael, CA





31 comments so far

View newTim's profile

newTim

553 posts in 2204 days


#1 posted 1871 days ago

Another neighbor (Sacramento Area) woodworker. I really like all your work. Especially the Steamer Trunk.

-- tim hill www.newcalshop.com

View marksalot2005's profile

marksalot2005

64 posts in 1879 days


#2 posted 1871 days ago

Very Beautiful job, I have been thinking of the same project for my table saw. Mine has a 50” Delta II fence. It takes alot of space up in my garage. So when I build mine, I am going to add a router table and downdraft table. Also considering adding a bolt on horizontal router table. Your looks great. Making me want to hurry up finish my tablesaw sled and get started on this type of project. Well Done Winning 5 Star Atta Boys ! ! ! !

-- Mark, Katy, Texas, Did they give Noah a hardtime about the wood boat in his driveway

View sikrap's profile

sikrap

988 posts in 1956 days


#3 posted 1871 days ago

Nice, very nice.

-- Dave, Colonie, NY

View BassBully's profile

BassBully

259 posts in 2694 days


#4 posted 1871 days ago

Thanks for the post. I’m in the process of building the same cabinet except with a router table end.

-- There are three types of people in the world, those who can count and those who can't!

View Kindlingmaker's profile

Kindlingmaker

2654 posts in 2123 days


#5 posted 1871 days ago

Great looking cabinet!

-- Never board, always knotty, lots of growth rings

View ellen35's profile

ellen35

2557 posts in 2029 days


#6 posted 1871 days ago

very impressive project
the cabinet is really nice
Ellen

-- "Don't let the perfect be the enemy of the good." Voltaire

View gbear's profile

gbear

389 posts in 2696 days


#7 posted 1871 days ago

Bass Bully…I left out the router table on the right side as my craftsmans cast iron table has a router area on the left side already. I use it occasionally for my 1/4” craftsman router that I’ve have for years but I also have a dedicated router table. Good luck with yours.

-- gbear, Carmichael, CA

View Popeye Jr.'s profile

Popeye Jr.

120 posts in 2020 days


#8 posted 1871 days ago

VERY NICE INDEED, GREAT WORK
CHEERS

-- People who say it cannot be done should not interup those who are doing it

View brianinpa's profile

brianinpa

1809 posts in 2320 days


#9 posted 1871 days ago

That looks great! Mobility and lots of storage: what is not to like about that.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View Dusty56's profile

Dusty56

11638 posts in 2285 days


#10 posted 1871 days ago

The only part I don’t like about your project is that you only posted two pictures of it ! LOL great job !

-- I'm absolutely positive that I couldn't be more uncertain!

View BTKS's profile

BTKS

1967 posts in 2061 days


#11 posted 1871 days ago

Wonderful use of space and existing tools.
BTKS

-- "Man's ingenuity has outrun his intelligence" (Joseph Wood Krutch)

View blackcherry's profile

blackcherry

3146 posts in 2420 days


#12 posted 1871 days ago

To go to such length to achieve a better work space, speaks volumes about your commitment to your craft. This turn out fabulous, stay safe and enjoy…Blkcherry

View EEngineer's profile

EEngineer

885 posts in 2210 days


#13 posted 1871 days ago

This is really nice! I’m gonna steal a few ideas from this.

-- "Find out what you cannot do and then go do it!"

View Greg Wurst's profile

Greg Wurst

777 posts in 2429 days


#14 posted 1870 days ago

Nicely done. I don’t know what I did before I built mine.

-- You're a unique and special person, just like everyone else.

View VinnieP's profile

VinnieP

141 posts in 1918 days


#15 posted 1870 days ago

I’m in the same boat. The new unisaw is an amazing tool, but the wife would probably make me get a second and third job to pay for it. I have been looking at some pictures of work stations to model mine after and by far yours is the best. Great work!

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