| Project by PirateOfCatan | posted 176 days ago | 623 views | 5 times favorited | 12 comments | ![]() |
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The majority of the unit is built out of 3/4 birch plywood with poplar “trim” and doors. The fan is plugged into a switched outlet on the interior of the unit. The decora switch is located on the bottom center, within easy reach with a push stick. I put felt insulation around each of the filters, the fan exhaust port and the hole for the romex. The filters are tilted at a 32.5 degree angle to reduce the height of the unit (by a bit) and help with air intake. Lowes started to carry 10×20 filters (merv 6) which also helped keep down the size.
The squirrel cage blower only moves 180 CFM (cubic feet per minute). The basement is 22’ by 22’ and is just over 8’ to the floor boards which puts the “full clean” at about 20 minutes. A laundry room is going to be carved out in the corner (sealed as best as we can), taking out about 450 cubic feet. Plus the main work area in located around the filter, so most of the dust will be right near the filter. My hope is that is will clear the air in more like 10 minutes. I did have it on while I was sweeping up and the pre-filter was visibly dirty. We will see.
I have not done anything to finish it yet. Not sure if I will stain or just poly it. I am more than happy to put it to a vote.
-- P.O.C.


































12 comments so far
glassyeyes
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31 posts in 226 days
posted 176 days ago
Nice! I like your use of the space between the rafters. I vote for poly, but I’m lazy about some things!
-- Now, where did I put those bandaids?
Christopher
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563 posts in 817 days
posted 176 days ago
I need to build one of these. I especially appreciate your use of exacting mathematics to figure your collectors capabilities. I am always crunching numbers in my head, sometimes to a fault.
-- "That Government is Best that Governs The Least."-Jefferson
treeman
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149 posts in 347 days
posted 176 days ago
Nice job. I have also built my own air cleaner and use it every time I go into the shop.
It’s nice to know you can build your own equal or better than what you can buy.
Karson
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25803 posts in 1297 days
posted 176 days ago
Nice looking setup.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
a1Jim
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16978 posts in 474 days
posted 176 days ago
great job well done
-- Jim from Heirloom Woodshop Southern Oregon
Bullet
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21 posts in 226 days
posted 175 days ago
Looks really nice! I, too, like your use of the space between the joists – very clever. You may want to seal the joints with some caulk on the inside to make sure all the “dirty” air goes through the filters and not through cracks.
-- Anything is possible when you don't know what you're talking about.
Splinterman
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4897 posts in 258 days
posted 175 days ago
That will really help with the fine dust…...good job.
-- I will just keep doing it till I get it right.
David65
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161 posts in 182 days
posted 175 days ago
Now that’s using your head AKA head room. I have been trying t build one but I am having a hard time finding an inexpensive fan set up. What I have seen cost about as much as a new set up any advice?.
-- David '65
Bullet
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21 posts in 226 days
posted 175 days ago
David, (Sorry, Pirate, to clutter up your thread),
I recently built a filter similar to this (in my projects if you’re interested) and used a blower from an clothes dryer I got for FREE at my local appliance outlet. He had a big pile of scrap appliances that he had removed and let me use my tools to pull whatever I wanted. Clothes dryer blowers move about 300-400cfm so they are good for a small shop like The Pirates. Happy hunting.
-- Anything is possible when you don't know what you're talking about.
PirateOfCatan
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53 posts in 296 days
posted 175 days ago
David65,
Another source for free blowers would be heating contractors. They really don’t want the old furnaces they pull out and usually call a scrap metal person to come haul them away. Call around and I bet someone would be more than happy to let you pull one for yourself.
I mostly decided to purchase mine (for about $80) since it came with a 4” intake port. The hope being that 180 CFM would work for the air filter. Plan B being the blower gets re-purposed to dust collection around the mitre and (future) radial arm saws. Since I would be purchasing/making a smaller dust collector the small blower would act as an inline booster. Plus I wanted the longest possible life in the blower so I don’t have to rebuild it anytime soon.
-- P.O.C.
SCOTSMAN
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2244 posts in 482 days
posted 175 days ago
Very well done I like this idea again back to my question again whay pay big money for these when you can make exactly the same thing yourself. I built my own a few years ago with double fans similar to yours it does a great job of clearing the dusty air from the shop I was given two very nice squirell cage fans and intend to build another one these fans are abit bigger and I will have it over the other side of the room.Alistair
-- excuse my typing as I have a form of parkinsons disease
duasbata
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13 posts in 145 days
posted 139 days ago
Well designed. Where did you purchase your $80 blower from? Thanks.