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Dado Jig

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Project by Kent Shepherd posted 05-30-2009 05:54 AM 10190 views 118 times favorited 25 comments Add to Favorites Watch

Edit: This jig was featured in a Fine Woodworking Magazine article. May/June issue #226.
Note: The bottom clamps were redesigned on the jig in the article.

Figured Maple and Bubinga dado jig

I looked at a lot of dado jigs before designing this one. They all seemed to use c-clamps to hold to the work.
I wanted the clamp contained on the jig, so here’s what I came up with. Notice in picture on #5, the adjustble clamps on the bottom of the jig. the front edge has a spring embedded to spread pieces so they won’t bind when moving the jig. Using T-track underneath, the outfeed side slides to fit any width up to 24” wide. The wooden clamps lock down on T-bolts. The width of the dado is adjustable also. The left side is stationary, while the right side slides back and forth for the dado width. The small clamp at the outfeed end locks the width at that end, with a knob. It is set up to use a template guide on the router. So far I have used a 1/2” sraight bit, but you could use any size bit. With a 1/2” bit, you get a 3/4” dado with two passes. I plan on doing a blog to make all this more clear in case I have totally confused everyone. Thanks

-- She thought I hung the moon--now she just thinks I did it wrong





25 comments so far

View Karson's profile

Karson

34916 posts in 3155 days


#1 posted 05-30-2009 05:58 AM

A fantastic jib. And not too shabby also.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View a1Jim's profile

a1Jim

112943 posts in 2332 days


#2 posted 05-30-2009 06:00 AM

Looks great kent, looks like a upgrade router jig from shop notes. look forward to your blog.

-- http://artisticwoodstudio.com Custom furniture

View Jeff's profile

Jeff

95 posts in 2053 days


#3 posted 05-30-2009 06:01 AM

Great looking jig with lots of forethought. Jigs that do one thing sometimes can be limited, but it looks like you really have a lot of options with this one.

-- - In the end, everything will be okay. If it isn't okay, it isn't the end yet.

View Grumpy's profile

Grumpy

19717 posts in 2606 days


#4 posted 05-30-2009 06:03 AM

A well thought out jig Kent.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View patron's profile (online now)

patron

13187 posts in 2096 days


#5 posted 05-30-2009 06:05 AM

very nice , please make the blog soon !
all your jigs are ingenious and beautifull !
thanks .

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View Splinterman's profile

Splinterman

23057 posts in 2116 days


#6 posted 05-30-2009 02:55 PM

Your jig has been thought about very carefully….......nice job.

View kerflesss's profile

kerflesss

182 posts in 2123 days


#7 posted 05-30-2009 03:05 PM

Excellently executed, another project for my things to do list.

View Toolz's profile

Toolz

1003 posts in 2497 days


#8 posted 05-30-2009 03:06 PM

Looking forward to your blog on this item.

-- Larry "Work like a Captain but Play like a Pirate!"

View odie's profile

odie

1680 posts in 2595 days


#9 posted 05-30-2009 03:25 PM

Your a genius and you do pretty work too !

-- Odie, Confucius say, "He who laughs at one's self is BUTT of joke". http://woodstermangotwood.blogspot.com/ (my funny blog)

View CharlieM1958's profile

CharlieM1958

15822 posts in 2973 days


#10 posted 05-30-2009 03:26 PM

You should have a patent on that. Beautiful, too!

-- Charlie M. "Woodworking - patience = firewood"

View Dusty56's profile

Dusty56

11688 posts in 2443 days


#11 posted 05-30-2009 04:39 PM

I’d be afraid to damage such a beautiful thing !

-- I'm absolutely positive that I couldn't be more uncertain!

View degoose's profile

degoose

7052 posts in 2110 days


#12 posted 05-30-2009 05:21 PM

Piece of art hanging on the wall..and practical too.

-- Drink twice... and don't bother to cut... @ lazylarrywoodworks.com.au For lovers of all things timber...

View majeagle1's profile

majeagle1

1419 posts in 2251 days


#13 posted 05-30-2009 05:47 PM

Beautiful jig and great design…....... best I’ve seen anywhere!

-- Gene, Majestic Eagle Woodworks, http://majesticeagleww.etsy.com/, http://www.flickr.com/photos/majesticeagle/

View ProutyBoy's profile

ProutyBoy

33 posts in 2513 days


#14 posted 05-31-2009 06:47 AM

I could have used that exact system about 6 hours ago. I’ll have to make one in a similar style and fashion :D

View Routerisstillmyname's profile

Routerisstillmyname

713 posts in 2264 days


#15 posted 06-04-2009 03:24 AM

Beautiful work but I don’t see how you make adjustments for the width of the dado. from pictures it looks like there’s no adjustment?

-- Router è ancora il mio nome.

showing 1 through 15 of 25 comments

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