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Router Table Extension

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Project by screwge posted 05-24-2009 04:23 PM 4643 views 17 times favorited 17 comments Add to Favorites Watch

This is my router/tablesaw extension.
The frame is 1×3 poplar.
The top is 3/4” ply (to allow for the track)
The frame was rabbet (3/4”x1/4”) to allow the ply to sit flush and then the laminate was applied over the top and beveled at 22 1/2 degrees (just makes a cleaner presentation)
I made the extension extra long so I can still cut up to 48” or so on the table saw without having to mess with the router setup.
The on/off switch is set flush with the frame so I won’t hang up on it as I move by, but it still allows for easy and convenient shut-off.

BTW…
The blue track was cut off shortly after the picts were taken. It was never meant to be that long. I just posted the picts before it was cut.

-- Imagine It... Build It... Enjoy It!





17 comments so far

View patron's profile

patron

13187 posts in 2096 days


#1 posted 05-24-2009 04:33 PM

looks real nice , after i clean up the shop , i think i will start addresing the router world better .
thanks for the reminder .
enjoy .
p.s. is that a seperate fence , or did it come with the riser setup ?

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View lew's profile

lew

10168 posts in 2510 days


#2 posted 05-24-2009 04:34 PM

Great Looking Setup!!

Have you had any trouble with the extended miter track?

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View Dusty56's profile

Dusty56

11688 posts in 2443 days


#3 posted 05-24-2009 05:15 PM

That looks like my Jessem Xacta router lift that came with my JET cabinet saw. However , your table is certainly of higher quality and I like the added track. My lift is facing in the opposite direction , so there is no room to install the track .

-- I'm absolutely positive that I couldn't be more uncertain!

View screwge's profile

screwge

80 posts in 2045 days


#4 posted 05-24-2009 05:28 PM

patron – the fence on the lift came with it, it’s ok but eventually I’ll build a much better one. The long (white) fence is the table saw fence

lew – there is no purpose for the track to be that long. I just haven’t taken the time to cut it off yet.

Dusty56 – the lift is a Jessem (problably the same as on your saw) I specifically installed it backwards so I could have the track. You should be able to just turn yours around and get the same result. NOTE: if you do….you will have to re-tap the screw holes for the fence because once the lift is turned around, they are on the feed side of the bit.

-- Imagine It... Build It... Enjoy It!

View Bob's profile

Bob

26 posts in 2085 days


#5 posted 05-24-2009 06:14 PM

that is a great looking router table… i did the same thing as you did…however i did it without the insert….now that i have a stand alone shop ( i dont have to share it with the wife’s car) i think i will make it more permanent set up like the one you have…..hope you don’t mind me borrowing a few of your ideas.

Bob

View screwge's profile

screwge

80 posts in 2045 days


#6 posted 05-24-2009 06:38 PM

Bob, go for it!

-- Imagine It... Build It... Enjoy It!

View Dusty56's profile

Dusty56

11688 posts in 2443 days


#7 posted 05-24-2009 07:20 PM

I’m not going to mess around with it because I already have another router table with the track in it : ) Thanks for the feedback !

-- I'm absolutely positive that I couldn't be more uncertain!

View a1Jim's profile

a1Jim

112943 posts in 2332 days


#8 posted 05-24-2009 08:09 PM

Hey Screwge
Great router table . makes me what another one and I already have three . I’m a sick man. thanks for sharing a cool router table.

-- http://artisticwoodstudio.com Custom furniture

View CanalboatJim's profile

CanalboatJim

196 posts in 2260 days


#9 posted 05-25-2009 03:18 AM

Screwge, Thanks for posting this project. I have been contemplating this very thing for my Delta contractors saw. The undertable shoots were specially helpful Jim

-- Jim Westbrooks

View Bureaucrat's profile

Bureaucrat

18329 posts in 2407 days


#10 posted 05-25-2009 04:05 AM

screwge:
I made this a favorite. I bought another router today for a TS wing installation. Your work will be instructive for my project.
thanks for posting.

-- Gary

View cabinetmaster's profile

cabinetmaster

10874 posts in 2313 days


#11 posted 05-25-2009 04:08 AM

Great looking table and very versatile. I like where you mounted the switch. Good job.

-- Jerry--A man can never have enough tools or clamps

View screwge's profile

screwge

80 posts in 2045 days


#12 posted 05-25-2009 09:54 AM

CanalboatJim

Bureaucrat

If there is any other input you need just let me know

-- Imagine It... Build It... Enjoy It!

View Grumpy's profile

Grumpy

19717 posts in 2606 days


#13 posted 05-29-2009 05:49 AM

Great addition to the shop Terry.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View FarmerBill's profile

FarmerBill

29 posts in 1943 days


#14 posted 12-02-2009 10:41 AM

Screwge,
Thanks for posting your Router Table Table Saw Extension project . . .Nice Job!
As others have commented, your project has re-kindled my thoughts about getting this going, myself.

-- Farmer Bill Patriot to the U.S.A. Constitution & Bill of Rights under GOD!

View dbhost's profile

dbhost

5387 posts in 1987 days


#15 posted 03-25-2010 05:56 AM

Miter saw with a junk blade will trim that miter track to size, a blue sharpie will come pretty darn close to right on for getting the color right…

FWIW, I am planning on redoing mine, and might just edge mine as you have done yours. Sure looks good that way…

-- My workshop blog can be found at http://daves-workshop.blogspot.com

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