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Accident Box

Project by CharlieM1958 posted 174 days ago 984 views 2 times favorited 61 comments Add to Favorites Watch

Well guys, I managed to salvage something out this experience, but this little box is the result of one of the top bonehead woodworking mistakes of all time.

After putting in a fair amount of time on the basic box and the inlay, it was time to cut the lid free. I set the fence on my table saw, adjusted the blade depth, and made the first cut on one long side of the box. Then I quickly flipped the box over and made the second cut on the opposite side of the box…..ONLY TO DISCOVER I HAD MADE ONE CUT AT THE TOP OF THE BOX AND THE OTHER CUT AT THE BOTTOM. Doh!!!!!!!

After the initial thought of throwing it on the scrap pile subsided, I decided to whip out my jigsaw and connect the two cuts on each end of the box. Of course there was much sanding to do in order to even things out and create a reasonably well-mating opening.

I’m only sharing my secret with you jocks. For the rest of the world, this was a creative design choice. :-)

-- Charlie M. "Woodworking - patience = firewood"


61 comments so far

View a1Jim's profile

a1Jim

15557 posts in 456 days


posted 174 days ago

Hey Charlie
You have just started a new trend for tops ,great save good looking box

-- Jim from Heirloom Woodshop Southern Oregon

View degoose's profile

degoose

1858 posts in 233 days


posted 174 days ago

Charlie you secret is definitely safe here at LJ’s.
I like the design and may make one by accident too.,

-- Drink once, cut twice. New website up.... lazylarrywoodworks.com.au

View TopamaxSurvivor's profile (online now)

TopamaxSurvivor

2817 posts in 554 days


posted 174 days ago

I’d patent it :-)) I did that the other day putting in the kerf for the bottom to slide in ;-)) Oh, Well!!

-- Debt is nothing more than the 21st Century's form of slavery.

View Kirk's profile

Kirk

51 posts in 932 days


posted 174 days ago

Charlie,

Help me out here. So the box is upside down or is the top with a tall front?

Who would notice? Look great. Wish I could get my corners to match that good.

W. Kirk Crawford
Tularosa, New Mexico

-- W. Kirk Crawford - Tularosa, New Mexico

View Allison's profile

Allison

648 posts in 677 days


posted 174 days ago

Don’t ya just love it when you can salvage a project and on top of that have it turn out looking so good!
Great looking screw up Charlie. Love it!

-- Allison, Northeastern Ca. Remember, Amateurs built the Ark. Professionals built the Titanic!

View MrWoody's profile

MrWoody

279 posts in 653 days


posted 174 days ago

Great looking box and nice save.

-- If we learn from our mistakes, I'm getting a fantastic education.

View Rustic's profile

Rustic

1221 posts in 475 days


posted 174 days ago

secret? what secret. LOL

-- There is no such thing as a mistake. Its called a design modification Rick Kruse, Grand Rapids, MI

View majeagle1's profile

majeagle1

417 posts in 375 days


posted 174 days ago

Way to go Charlie, It’s nice to see that there are “others” out there that do the same thing that I have done.
I did one similar to this when I was cutting the slots for the kerf hinges…... I cut the slots in the correct position in the top, but then cut the slots in the “front” of the box part…... Like you say, another design opportunity, I did an inlay all around the top edge of the box part and then cut the slots in the “correct location”.............

Very, very nice box and wonderful “design”, thanks for posting

-- Gene, Majestic Eagle Woodworks, http://majesticeagleww.etsy.com/, http://www.flickr.com/photos/majesticeagle/

View blockhead's profile

blockhead

268 posts in 187 days


posted 174 days ago

Nice job Charlie. Sweet save. I wish my “non” accidental boxes came out so well.

-- Brad, Oregon- Wood, it's what's for dinner.

View SteveKorz's profile

SteveKorz

2030 posts in 592 days


posted 174 days ago

This is a great little box and a great big save! Well done

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †

View John Marr's profile

John Marr

17 posts in 567 days


posted 174 days ago

Nice save, I caught myself in the nick of time doing that the other day on a box I’m building. Now I know what I can do If it happens again.
Thanks for sharing.
John

-- John

View stefang's profile

stefang

1531 posts in 213 days


posted 174 days ago

Before I read your text I thought, oh! what an interesting design. After reading the text I thought it must be a lie, because my mistakes never ever turn out like that. I think the mistake was lucky because you now have a truly unique and beautiful box. I think it would be ideal for containing some precious collectors object or as a very luxurious presentation box. Keep making those mistakes Charley, we’re all watching and waiting.

-- Mike, American in Norway

View whitedog's profile

whitedog

155 posts in 336 days


posted 174 days ago

i think that is part of the woodworking experience ,how do i fix this… looks great

-- Paul , Calfornia

View cajunpen's profile

cajunpen

5970 posts in 944 days


posted 174 days ago

Nice “screw-up” – it turned out very nice. I like the inlay as well. Your an honest man Charlie – and there are so few of left these days :-)) (outside of the LJ family I mean).

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View CharlieM1958's profile

CharlieM1958

7466 posts in 1097 days


posted 174 days ago

LOL! Thanks, Everybody. They say you are only as sick as your secrets. :-)

-- Charlie M. "Woodworking - patience = firewood"

View Brad_Nailor's profile

Brad_Nailor

1192 posts in 836 days


posted 174 days ago

When I saw the title “accident box” I thought it was possibly a keepsake box for any parts you might cut off while wood working..

Nice save Charlie!

-- David, South Windsor, CT "I love the smell of sawdust in the morning"

View ND2ELK's profile

ND2ELK

6065 posts in 652 days


posted 174 days ago

Hi Charlie

You never tell anybody you screwed up! Just like the time I was duck hunting and shot the last duck in a string of three high flying ducks. One of the guys I was hunting with howlered at me – great shot. I said THANKS. He was so impressed with the shot I never had the heart to tell him I was aiming at the first duck. Great design Charlie! And you say, THANKS!

God Bless
tom

-- Mc Bridge Cabinets, Iowa

View Russel's profile (online now)

Russel

2032 posts in 817 days


posted 174 days ago

It takes a master box maker to develop such an innovative design on the fly. It’s really quite cool and now to make a jig to do it on purpose.

-- When you give someone a chance it may well be their last.

View Dick, & Barb Cain's profile

Dick, & Barb Cain

6991 posts in 1178 days


posted 173 days ago

That’s what I call great Yankee ingenuity.

I hope that’s the proper thing to say, being you’re so far south.<(:O}#

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View TraumaJacques's profile

TraumaJacques

380 posts in 379 days


posted 173 days ago

Good save buddy the inlay looks real nice.

-- All bleeding will eventually stop.

View CharlieM1958's profile

CharlieM1958

7466 posts in 1097 days


posted 173 days ago

Tom: Good shot. And thanks!

-- Charlie M. "Woodworking - patience = firewood"

View Peik Löf's profile

Peik Löf

109 posts in 251 days


posted 173 days ago

awesome looking box!

-- My signature is awesome.

View CanadianWoodChuck's profile

CanadianWoodChuck

152 posts in 792 days


posted 173 days ago

Great box Charlie, love the inlay. We could all take lessons just from your little design changes.

-- Canadian Wood Chuck (Bruce)

View Douglas Bordner's profile

Douglas Bordner

3415 posts in 942 days


posted 173 days ago

All the better to display the contents. Great save Charlie.

-- "Bordnerizing" perfectly good lumber for over a decade.

View woodworm's profile

woodworm

7828 posts in 469 days


posted 173 days ago

Very nice box with lesser capacity though.

-- masrol, kuala lumpur, MY.

View DAN 's profile

DAN

6396 posts in 861 days


posted 173 days ago

I like it

-- work from your heart and your spirit will live forever

View cabinetmaster's profile

cabinetmaster

7999 posts in 437 days


posted 173 days ago

Charlie, your secret is safe with me. Nice work, Inlay, accident and all…..........

-- Jerry--A man can never have enough tools or clamps

View Skarp's profile

Skarp

165 posts in 204 days


posted 173 days ago

Good save, but eww, sanding. I hate sanding. Probably would use a spokeshave and then card scraper on the slopes. Have you got a spokeshave? Very handy in places you can’t manage to fit a hand plane. Nice banding by the way. What did you use for the black?

-- Ooo, er.

View Napaman's profile

Napaman

3416 posts in 955 days


posted 173 days ago

nice save…

-- Matt, Napa, CA...fun is beautiful...just trying to have some fun...

View choppertoo's profile

choppertoo

61 posts in 191 days


posted 173 days ago

I’d like to say thank you for making a mistake that I/we can learn from! That’s not to say that I won’t screw up similalarly in the future but it will be good to know that I am in good company. I like the way the inlay and the flocking look with your wood choice.

p.s. great example of how “woodworking – patience doesn’t have to = firewood. :)

-- The greatest danger for most of us is not that our aim is too high and we miss it, but that our aim is too low and we reach it.. Michelangelo

View CharlieM1958's profile

CharlieM1958

7466 posts in 1097 days


posted 173 days ago

Skarp, I can’t take credit for making the inlay. I picked up some really old banding on eBay a while back. I talked about it in my blog here.

-- Charlie M. "Woodworking - patience = firewood"

View patron's profile

patron

2244 posts in 219 days


posted 173 days ago

good save , charlie .
if it wasn’t for mistake/inovations , we would all still be playing with blocks in a sandbox !
i guess that cruise really helped .

-- david ,new mexico ,allheart

View Scott Bryan's profile (online now)

Scott Bryan

20070 posts in 700 days


posted 173 days ago

Great recovery, Charlie. The box turned out to be a nice piece that sports a unique design.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View matt garcia's profile

matt garcia

678 posts in 550 days


posted 173 days ago

I’ve never seen such a great recovery!! Almost David Marks like!! Great job Charlie, you’re my hero!!

-- Matt, Houston Texas

View Woodhacker's profile

Woodhacker

1145 posts in 602 days


posted 173 days ago

Charlie, I’m way down the list here, but I agree with the others and I have to say…Great Save. It turned into a beautiful display box.

-- Martin, Kansas

View croquetman's profile

croquetman

82 posts in 200 days


posted 173 days ago

I think we can all sympathize. I was making a box, having just hand cut the dovetails for the corners, and singing along to something on the radio, when I realized I had made two left sides. No hope. So I started the right side over … and did it again!!! That box went in the fire – the karma was all wrong.

So who gets this new design innovation?

-- Whatever

View Maxx's profile

Maxx

62 posts in 184 days


posted 173 days ago

Great save. I love the design you ended up with. Turned a mistake on a “standard” box to a success on a very unique…display box? That’s the impression I have anyway.

-- Where did all this sawdust come from?

View CharlieM1958's profile

CharlieM1958

7466 posts in 1097 days


posted 173 days ago

Thank you all. Yes I definitely see this as a display box for a fine watch, necklace, or maybe even a really nice dial caliper. :-)

-- Charlie M. "Woodworking - patience = firewood"

View TopamaxSurvivor's profile (online now)

TopamaxSurvivor

2817 posts in 554 days


posted 173 days ago

What was it supposed to be for?

-- Debt is nothing more than the 21st Century's form of slavery.

View Durnik150's profile

Durnik150

536 posts in 200 days


posted 173 days ago

And heeeeeee’s…....SAFE!!!! Nice save. I’ve had numerous moments like that. Glad to see it worked out.

-- Behind the Bark is a lot of Heartwood----Charles, Centennial, CO

View scrappy's profile

scrappy

1433 posts in 309 days


posted 173 days ago

Nice save! Great box. Love the design “as is” The fact that it was accidental just makes it that much more unique.

There are a LOT of things we use everyday in life that were made by accident. Vulcanized rubber(car tires),just to mention the most common.

Did the same thing on my one box when cutting the key slots.(thats why that center key is larger! not on purpose!)

Again great save and great workmanship.

Keep it up.

Scrappy

-- Scrap Wood's the best...the projects are smaller, and so is the mess!

View woodspar's profile

woodspar

705 posts in 978 days


posted 173 days ago

Now everybody’s doin’ it.

-- John

View sval229's profile

sval229

25 posts in 420 days


posted 173 days ago

Nice save. Remember … it’s never a mistake unless you can’t save it. Up to that point everything else is just a slight design modification.

View GaryK's profile

GaryK

9496 posts in 867 days


posted 173 days ago

Shhh! Don’t tell anyone that you didn’t plan it that way. Who’s to know!

-- Gary, East TX -- The longest journey begins with a single step.

View woodbutcher's profile

woodbutcher

416 posts in 1044 days


posted 173 days ago

CarlieM1958,
I looked that box over very intently, I didn’t see any mis-cutting anywhere. I mean it was designed to house antique door stops wasn’t it? The corners were all super square as usual, so I thought it was just another success story, no need to add that accident story! Great save buddy, and thanks for sharing.

Sincerely,
Ken McGinnis

-- woodbutcher north carolina

View newTim's profile

newTim

233 posts in 485 days


posted 173 days ago

This is great. Now you don’t have to fumble around in all the dark corners to find something. :)

-- tim hill www.newcalshop.com

View sharad's profile

sharad

686 posts in 683 days


posted 173 days ago

Charlie, this is ingenious. It shows your intense desire to turn an accidental mistake into something useful and concern for the material used in making it.
Sharad

-- patanjali

View Loucarb's profile

Loucarb

901 posts in 324 days


posted 173 days ago

Great save and nice job with the inlay.

View spanky46's profile

spanky46

735 posts in 269 days


posted 173 days ago

Your mistake turned out better than a lot of on purposes! Nice save Charlie!

-- spanky46 -- Never enough clamps...Never enough tools...Never enough time.

View adeptr's profile

adeptr

43 posts in 232 days


posted 173 days ago

I actually admire your admittance! I can’t admit my mistakes…...or I would be redundant.

Dave

-- Dave Haynes, Indiana, http://www.oldaveswoodshop.com

View Dennis Zongker's profile

Dennis Zongker

1005 posts in 470 days


posted 173 days ago

This is a great story, about turning a mistake into a success. And it’s a little funny to. If I could get a dollar for every mistake that I have made I would be a millionaire. Thanks for sharing Charlie.

-- Dennis Zongker

View Woodwrecker's profile

Woodwrecker

469 posts in 454 days


posted 173 days ago

I think it looks pretty cool that way.

-- Eric

View eddy's profile

eddy

247 posts in 243 days


posted 173 days ago

nice recovery looks like it was meant to be that away

View Bradford's profile

Bradford

783 posts in 701 days


posted 173 days ago

WOW, Charlie, You’ve got skills…and friends…and a great piece of art. Absolutely LOVE it. Way to think “Outside of the Box”. Ha Ha Nice work.

-- so much wood, so little time. Bradford.

View Splinterman's profile

Splinterman

4500 posts in 240 days


posted 173 days ago

It may have been a mistake but it looks good to me…....nice one.

-- I will just keep doing it till I get it right.

View jm82435's profile

jm82435

502 posts in 621 days


posted 173 days ago

I wish all our mistakes would turn out so nice. I like it – better than the boring old straight lid. I think you just started something new. We are all going to be making these now…

-- A thing of beauty is a joy forever...

View sIKE's profile

sIKE

1093 posts in 632 days


posted 173 days ago

Very Nice save! was the cuts beveled aka not 90 degree’s to begin with?

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View CharlieM1958's profile

CharlieM1958

7466 posts in 1097 days


posted 173 days ago

The cuts started off straight, so it took a good bit of stock removal to get everything beveled equally.

-- Charlie M. "Woodworking - patience = firewood"

View Jim's profile

Jim

98 posts in 523 days


posted 172 days ago

Wow nice box Charlie. I will have to remember this next time I make a serious oops.

-- Jim Sollows --- Langley BC Canada --- www.sollows.ca

View skywalker01's profile

skywalker01

91 posts in 172 days


posted 172 days ago

was wondering where you got the small brass handle?

Great save. I’d call that inspiration though.
Everything happens for a reason.

-- LAS

View CharlieM1958's profile

CharlieM1958

7466 posts in 1097 days


posted 172 days ago

Thanks!

The small brass knob was from Lee Valley I’m pretty sure.

-- Charlie M. "Woodworking - patience = firewood"

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