LumberJocks

Workbench - a hybrid

Project by Endgrain posted 197 days ago 1449 views 7 times favorited 18 comments Add to Favorites Watch

Greetings all,
this is my first completed project. It is a modification of the Fine Woodworking workbench featured on their website video series. I made some mild modifications such as a laminated top to resist moister and some casters that can be engaged and disengaged so the bench can sit more firmly on the floor. The casters have been extremely convenient and rise it up enough so that the table can be used as an outfeed for my tablesaw. Also, I used bolts and threaded inserts for attaching the top otherwise I wouldn’t be able to get it out of the room I have it in that is serving as a temporary workspace. Shown is a Rockler T-trac in order to attach a light and other future necessities along the other edge of the tabletop. Thank you to David from the Folding Rule for that idea on the series for building a workbench and hope you don’t mind me using your idea. I used Arm-R-Seal (oil and urethane) to finish the wood.
I haven’t drilled benchdog holes yet and am weary about what will happen to the two sheets of 3/4” MDF. Suggestions?
The bench has worked out well and the vise has been very useful. I have waxed the table top and usually have a long rubber mat to protect the surface. The outer band of wood encircling the table is pine and I got it because it was the right dimensions out of the store. I probably should have used a hardwood since it doesn’t take much to put a dent in it hence the rubber mat.
Some Afterthoughts:
I probably should have used a better quality wood for the base instead of the home center 2X4 and 4X4 so that it could last quite a few years. The tabletop should get the normal abuse and eventual replacement. This should serve me well until I have the space, time and skill to build a more appropriate workbench.
Any suggestions for improvements or add-on accessories is always appreciated.


18 comments so far

View Dusty56's profile

Dusty56

3518 posts in 588 days


posted 197 days ago

Works for me ! Nice build : )

-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .

View Splinterman's profile

Splinterman

4935 posts in 261 days


posted 197 days ago

Looking good engrain.

-- I will just keep doing it till I get it right.

View stefang's profile

stefang

1656 posts in 234 days


posted 197 days ago

Good looking bench.I bet it will perform even better than you expect. If your worried about the bench dog holes being fragile, maybe you could insert some kind of metal piping into each hole as reinforcement. If it’s drilling you are worried about, then you might consider using a forstner bit. Maybe a good idea to try some trial pieces first to see which bit works best.

-- Mike, American in Norway

View Loucarb's profile

Loucarb

962 posts in 345 days


posted 197 days ago

Great job on the great looking bench. It looks like it will serve well for many years. Thanks for sharing

View Todd Thomas 's profile

Todd Thomas

4829 posts in 349 days


posted 197 days ago

looks good…very well done

-- Todd, Oak Ridge, TN, Hello my name is Todd and I'm a Toolholic, I bought my last tool 10 days, no 4 days, oh heck I bought a tool on the way here! †

View bowyer's profile

bowyer

342 posts in 296 days


posted 197 days ago

I like your work bench, the casters are a good idea. Mike is right, sleaving the bench dog holes with metel ( like conduit from the box stores) should sole the strenght issue and it is reasonable priced and easy to cut.

Rick

-- If at first you don't succeed...Don't try skydiving

View flcopper169's profile

flcopper169

172 posts in 240 days


posted 197 days ago

Good looking bench… It looks to good to use… I’m sure you’ll get years of service out of it…

Rob

-- Happy and safe woodworking, Flcopper169@aol.com

View eddy's profile

eddy

300 posts in 264 days


posted 197 days ago

i made holes for benchdog holes in my old mdf top is sealed the holes after drilling with ca glue. i brushed it into the pours with a acid brush worked real well

View brianinpa's profile

brianinpa

1365 posts in 623 days


posted 196 days ago

Nice looking bench, and a nice addition of the casters.

-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.

View CharlieM1958's profile

CharlieM1958

7696 posts in 1118 days


posted 196 days ago

Really nice. Great idea with the casters!

-- Charlie M. "Woodworking - patience = firewood"

View a1Jim's profile

a1Jim

17211 posts in 477 days


posted 196 days ago

looks like a winner should serve you well for a long time

-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, heirloomwoodshop.com

View Gustoid's profile

Gustoid

10 posts in 203 days


posted 196 days ago

That bench looks really nice. I am making the same bench for my brother-in-law, but I am not dressing it up as you have done. I must say the extra work you put in to dress it up really makes it look good, one might not think it was made from construction grade lumber…. Nice job!

-- Gustoid

View tmiller's profile

tmiller

90 posts in 213 days


posted 196 days ago

The only thing better than an highly functional nicely sized workbench is one that looks that nice. I think you have hit them all. Thanks for showing.

-- All trees have projects inside of them, it is your job to get them out.

View pyromedic602's profile

pyromedic602

165 posts in 648 days


posted 196 days ago

Nice looking bench.

-- Pyromedic602, free wood is always good wood

View Firestarter's profile

Firestarter

13 posts in 213 days


posted 170 days ago

Great looking bench! Can I ask what vise you are using on the bench
Thanks

-- Rich

View Endgrain's profile

Endgrain

4 posts in 432 days


posted 170 days ago

Hi and thanks to all for the comments. I got the 9” vice at Rockler on sale for around $60 on sale. Works good and I put some hardwood on the clamping side so as not to mar any projects.

View Fin's profile

Fin

16 posts in 243 days


posted 169 days ago

Made the same bench adn I really like it.

-- Fin - Ottawa, IL

View dbhost's profile

dbhost

627 posts in 132 days


posted 102 days ago

It would seem great minds think alike. I am working on mine (albeit rather slowly) doing the edge banding and hardboard tops, putting the lower shelf even with the top of the spreaders, 9” vise (although mine is the one from HF, not Rockler. (Never seen a fast action vise at Rockler less than $150.00)

DId you ever finish it up with the bench dog holes and jaw faces?

I wouldn’t worry about the home center 2×4s and 4×4s. That is what this particular bench is supposed to be made from… And I have an existing bench that is 10 years old now that is stud grade 2×4s and sheathing grade ply. that I used for a LOT of automotive work… Unless you are abusive to the bench, it will be fine, the nicks and gouges will end up as badges of honor, and history for the bench…

-- Trying to follow the example of the master.

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