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My version of the Ultimate Folding SawHorse

Project by tmiller posted 191 days ago 2271 views 25 times favorited 14 comments Add to Favorites Watch

While building my last project I dropped a 4’x8’ sheet of plywood on my plastic saw horses; and that is the end of them. So I was/am in need of some new horses.

This is my attempt at the shop dog. I really did only one thing that I can see different. Instead of strapping down the removable piece with the tie down at the bottom I bored out some 2”x4” holes so that the removable piece can be slipped down the center of the closed saw horses. If you put the string over top, the 2”x4” it keeps it from danging.

Overall they seem pretty functional. The one I build was made from 2 complete 2”x4”x8’s plus an additional piece for the removable cross piece. That makes these a little heavy. I guess these could probably be completely made from 1-by stock as will. I think I made mine spread a little far.

Now I need to make at least one more.

The piece I used for the removable piece was a scrap so that is why it is cut a little weird.

-- All trees have projects inside of them, it is your job to get them out.


14 comments so far

View blockhead's profile

blockhead

292 posts in 201 days


posted 191 days ago

Good job. I know that will serve you well for years to come.

-- Brad, Oregon- Wood, it's what's for dinner.

View Craftsman on the lake's profile

Craftsman on the lake

812 posts in 330 days


posted 191 days ago

Cool design. The wood you used will ensure that you can get up and jump on them without fear but like you said. maybe some of the brace pieces can be a little lighter. Make them easier to tote around.

-- The smell of wood, coffee in the cup, the wife let's me do my thing, the lake is peaceful. http://web.me.com/deceiver6/Deceiver/Craftsman_on_the_lake/Craftsman_on_the_lake.html

View Splinterman's profile

Splinterman

4827 posts in 254 days


posted 191 days ago

Must put these on my …TO-DO… list…nice job.

-- I will just keep doing it till I get it right.

View a1Jim's profile

a1Jim

16598 posts in 469 days


posted 191 days ago

Well done

-- Jim from Heirloom Woodshop Southern Oregon

View GaryK's profile

GaryK

9521 posts in 881 days


posted 191 days ago

Very nice. I like the storage solution for the top board.

-- Gary, East TX -- The longest journey begins with a single step.

View ratchet's profile

ratchet

299 posts in 679 days


posted 191 days ago

Well done! I really want to make a set of these. Thanks for the inspiration!

What do you think of using some 1/8” luan for the cross members so they have an even smaller side profile for storage?

View Skarp's profile

Skarp

176 posts in 218 days


posted 191 days ago

Hehe, good old plastic sawhorses. Mine did exactly the same thing, except it was maybe a half sheet at most of 1/2” MDF. Not sure what they expect you to saw on those things. I’ll bet the lumber for the new horses was about the same price or less than the plastic horses, eh? Those look like they’ll last a thousand times longer too. Think I’ll have to make some folding horses eventually also. Currently the non-folding kind are doing OK for the time being.

-- Ooo, er.

View obi999's profile

obi999

30 posts in 300 days


posted 190 days ago

Great idea, i loved it from the first sight. Cant wait to built my own for the shop. And if i built, it could be also a little heavy, makes it a better stand and a longer lifetime.
Thank you for sharing your inspiration!!!

-- *** the german lumberjock ***

View Canexican's profile

Canexican

79 posts in 570 days


posted 188 days ago

Nice job, they look great…

-- www.woodshopdude.com

View TheLandYacht's profile

TheLandYacht

31 posts in 130 days


posted 129 days ago

Question: how do you tighten those two bolts enough that they won’t try to back out, but keep them loose enough that the horse’ll fold up easily?

View tmiller's profile

tmiller

90 posts in 205 days


posted 125 days ago

I used a nut with a plastic bushing in it. I think there is a name for them but it has escaped me.

-- All trees have projects inside of them, it is your job to get them out.

View Woodfix's profile

Woodfix

74 posts in 192 days


posted 125 days ago

Nyloc nut

-- Life is about solving problems and trying not to be the cause of those problems in the first place

View TheLandYacht's profile

TheLandYacht

31 posts in 130 days


posted 124 days ago

Made a pair of these yesterday.

The first one was a pain in the @ss. Measure & cut & assemble & measure & disassemble & cut some more & repeat.

Finally got the measuring done…one ONE board, took me over an hour. After that I disassembled it one more time, used the board I’d just cut up as a template & drew all the cuts on 7 more boards…made the cuts…and it all went together without a hitch.

View pawolf's profile

pawolf

3 posts in 121 days


posted 121 days ago

Hi. I’m new here—just found this site. I’m looking for a project for this weekend, and this will fit the bill nicely. One difference I see in the pictures of your interpretation and the original is one side of yours has both legs on the inside, and the other side has both legs on the outside. The original has one inside and one outside leg on each side. Not sure if I’m making sense or not—I’m referring to where the two sides bolt together and pivot. Are there benefits to doing it one way versus the other? Thanks.

-- Paul, Minnesota

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