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Router Extention & zero clearance plate

Project by tmiller posted 194 days ago 1410 views 6 times favorited 28 comments Add to Favorites Watch

This was about as simple of a design as it gets. The router is mounted to the underside of some counter top material without a router plate.

I attached a couple of 1×2’s to the underside and used a bolt to attach the table to the inside t-track on the fence rails. The table rests on the TS’s cross brace. It is also nice how the metal cross brace on the TS sits perfectly behind the bull nose of the counter top. That’s it.

When the router is lowered under the table it barley misses the cross brace, but it still clears it. I tried it out tonight for the first time and it works great. When I want to adjust it I just pivot the table up. I am happy with it. It is simple and effective.

I also made this zero clearance insert using the same material. I had to sand the top and bottom of it to get it perfectly flush.

-- All trees have projects inside of them, it is your job to get them out.


28 comments so far

View kolwdwrkr's profile

kolwdwrkr

2249 posts in 485 days


posted 194 days ago

COOL! I have the exact same saw. The way you installed it is pretty cool too. Thanks for sharing. Now I wish I didn’t already have a nice router table. LOL. Could have saved a lot of space.

-- ~ Inspiring those who inspire me ~

View Don K.'s profile

Don K.

1095 posts in 221 days


posted 194 days ago

VERY nice…and very simple effective table !!

-- Don S.E. OK

View mrtbone's profile

mrtbone

7 posts in 247 days


posted 194 days ago

I love my ridgid TS….looks great

-- best steak seasoning in the U.S. www.deccios.com

View spaids's profile

spaids

460 posts in 588 days


posted 194 days ago

YOU sir are a freaking Genius! This is awesome and so simple.

-- Wipe the blood stains from your blade before coming in.

View Bill Akins's profile

Bill Akins

236 posts in 593 days


posted 194 days ago

Outstanding job, I have been thinking about getting a Rigid TS.

-- Bill from Lithia Springs, GA I love the smell of sawdust in the morning.

View lew's profile (online now)

lew

4486 posts in 650 days


posted 194 days ago

SWEET!!

Will you use the table saw rip fence for the router fence?

View Julian's profile (online now)

Julian

697 posts in 420 days


posted 194 days ago

Nice job. I built a router table for the same saw also. I took off the wing, and made a larger router table though. I love being able to use the stock fence for routing.

-- Julian, Park Forest, IL

View BTKS's profile

BTKS

484 posts in 359 days


posted 194 days ago

Thanks, I’ve been eye balling my TS for a router extension and the pivot has never crossed my mind. Wonderful idea.
BTKS

View CharlieM1958's profile

CharlieM1958

7632 posts in 1113 days


posted 194 days ago

Great idea! I have the same saw. I’ve been thinking about building my own version of the New Yankee Workshop router table, but this would really be more practical for me because of space limitations in my gara… er, shop.

-- Charlie M. "Woodworking - patience = firewood"

View robdew's profile

robdew

80 posts in 609 days


posted 194 days ago

I have the 3650 and this is my summer project. The table mounting has always been a problem for me. This mounting method is SO smart.

It probably keeps that support bar from rattling too.

View mcsquared's profile

mcsquared

8 posts in 442 days


posted 194 days ago

This is my project for tonight!! I tried to build something similar with a piece of mdf rabbetted on the sides to fit but it never worked right. Using the bolts is pure genius. Simple, effective, genius.

View PurpLev's profile

PurpLev

2750 posts in 543 days


posted 194 days ago

nice…. simplicity sometimes is a pure winner.

-- When in doubt - There is no doubt - Go the safer route.

View a1Jim's profile

a1Jim

16776 posts in 471 days


posted 194 days ago

well done

-- Jim from Heirloom Woodshop Southern Oregon

View RandyMarine's profile

RandyMarine

54 posts in 263 days


posted 194 days ago

nice idea. fast, effective, and a great space saver..after my router table incident i need to keep it simple…is that the granite rigidTS? I am going to replace my folding ryobi and was looking at that model and the cast iron…i was wondering the diffence in table top would make?

-- Semper Fi, Randy Sr.

View ChuckM's profile

ChuckM

146 posts in 561 days


posted 194 days ago

Good job. A word of caution from my assessment.

I have set up my new Rigid TS 3650 recently and also wondered if I should add my router table to the saw like other people have done with their TSs (not necessarily the Rigid brand). I eventually decided not to do that because the fence rail is aluminum and the manual says we should not use the rail as a handle when moving the TS. That tells me the rail should better be installed and left there for its designated purpose. Over time, given the weight of the router, working on the router table, dust collection concern, etc., my fear is the fence rail on the far end where the router is installed may be distorted, throwing the fence accuracy off…. that’s a bigger concern to me. Other TS have the angle iron fence rails and I think my concerns will be fewer with that. Or may be I’m just over worried here. Another concern is the whole add-on will add weight to my table and I have a tight room to work with and the lighter the tablesaw the better in my case.

-- The time I enjoy wasting is not time wasted

View tmiller's profile

tmiller

90 posts in 207 days


posted 194 days ago

Randy – Mine is cast iron. I don’t know much about the granite.

Chuck – I don’t think you have a thing to be concerned about. You are not suppose to use the rails to move the saw because it is close to 275 pounds. My router table weights +/-2 pounds without the router motor or +/-5 pounds with the router in it. It is lighter than the fence it self. I have also not heard of any complaints from TS owners about the potential problem you are referring to in other forums.

On the other hand the table extension provides more protection for the exposed ends of the rails, it conceals the metal crossbar so it doesn’t get knocked out of square, and provides another place to set things so the cast iron doesn’t take a beating.

Not putting the router table on the table saw does allow you the opportunity to make one sweet router table. Good luck and post pictures whether you buy or build.

-- All trees have projects inside of them, it is your job to get them out.

View Tasty80's profile

Tasty80

2 posts in 241 days


posted 194 days ago

Thanks I have been rolling the idea of building the same thing for my saw. Now that I see your slick pivot idea I really have to do it. Good Job

View douglbe's profile

douglbe

191 posts in 855 days


posted 193 days ago

Very nice. I also have the TS3650 and I just love this saw. But I have a router table I built before I bought the saw. Still, very nice idea, I really like it. So simple, some times we just over think and over engineer a project when simplicity is the best resolution. Great job.

-- Doug, Cass City, Michigan

View ChuckM's profile

ChuckM

146 posts in 561 days


posted 193 days ago

For those who want to add a router extension to their TS 3650s but are worried about the fence accuracy issue as I’m, this woodworker (whose delta saw has an alumn fence railing) addressed that concern with an additional leg: http://woodgears.ca/delta_saw/router_table.html But his extension table design isn’t as simple and efficient as tmiller’s.

-- The time I enjoy wasting is not time wasted

View tmiller's profile

tmiller

90 posts in 207 days


posted 193 days ago

I like the leg idea.

I just don’t do a lot of heavy duty routing (mostly round over). I am not routing stock heavier than 2-3 pounds. That is a total of under 10 pounds on the rails and they can easily hold that. Even though they are aluminum they are certainly not frail.

Have any TS users bent or broken a rail on a router table extension? I would like to read about it. I sure don’t want to mess up my saw. I have seen some really hefty router extensions for the TS.

-- All trees have projects inside of them, it is your job to get them out.

View DAN 's profile

DAN

6439 posts in 877 days


posted 193 days ago

I’m going to try that my self

-- work from your heart and your spirit will live forever

View rozzi's profile

rozzi

44 posts in 216 days


posted 192 days ago

So simply, but, looks very handy & efficient. I have a router table in a small shop and I am going to give something similar a shot to gain some space. Thanks for the idea.

-- Duane, Iowa

View Splinterman's profile

Splinterman

4826 posts in 256 days


posted 191 days ago

Simple and sweet.

-- I will just keep doing it till I get it right.

View FatScratch's profile

FatScratch

62 posts in 197 days


posted 188 days ago

Thank you! Thank you! Thank you! I have a Rigid TS3650 too, and this post just saved me a lot of design time and money from being wasted on a standalone router table. Great, simple design.

View tmiller's profile

tmiller

90 posts in 207 days


posted 187 days ago

FatS- I really put it to use last night building some outdoor chairs and it works great. I hope it will do the same for you.

-- All trees have projects inside of them, it is your job to get them out.

View POPSHOP's profile

POPSHOP

127 posts in 146 days


posted 144 days ago

Great ! I actually have a 3650 and have been drawing up a similar design .

-- POPSHOP ,

View sIKE's profile

sIKE

1094 posts in 648 days


posted 144 days ago

My dad has this model TS, and I have suggested that he do something just like this. Looks like it will work very
well for you!

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View RandyMarine's profile

RandyMarine

54 posts in 263 days


posted 126 days ago

I ordered the TS R4511 Granite top. I should have it by Thursday. (I pray)! I will included this router extension after my tune up and see how things go….can you offer any advise?

-- Semper Fi, Randy Sr.

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