| Project by Jarrhead | posted 201 days ago | 2090 views | 19 times favorited | 35 comments | ![]() |
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Well, I finally finished it! Started this workbench back in January. Woodworking is a hobby for me, so I don’t get to work on it every day. Before I decided to build this bench, I did a lot of research. For anyone thinking of building your own bench, I highly recommend Christopher Schwarz’ “Workbenches” book. Most of the reviews on Amazon for this book were spot on. This is the modern reference standard IMHO. I actually wanted to build the same bench that is featured on the cover of Chris’ book. However, I know I have at least one more move in my not to distant future, and I could not conceive on how to build his design and still be able to get it out of the basement when the movers came. Enter the October 2008 edition of Popular Woodworking magazine and the splendid article by Bob Lang on his “21st Century Workbench”. This design had the criteria I was looking for with regards to heft and workholding options. Most importantly, it is designed in a “breakdown” format, to facilitate ease of movement.
This is far and away the most intense project I have completed to date. In terms of size and complexity. I learned an awful lot along the way. Some of it the hard way. For those of you that have read that article, and maybe considered building your own version of this bench, I would say go for it! This bench is an awesome tool. I have already put it to use, and don’t know how I ever accomplished anything in the woodshop without it before. You may notice some slight variations between my bench and Bob Lang’s. First, and foremost, I elected to eliminate the shelf on the bottom. Two reasons for this decision: 1.) The plan did not really address how the cleats mounted to the bottom rail for support. I felt that for it to look decent the shelf must finish even with the bottom stretchers on each leg assembly. There just wasn’t sufficient material on the rails below that line to make mounting those cleats worth the trouble.; 2.) I was concerned that if I built a shelf down there, I would be damn tempted to use it for storage. I was worried that whatever I put on the shelf would eventually become a hinderance to clamping operations in the future. I also made my tool tray out of three separate trays instead of four. I wanted the option of hiding slightly longer tools in there.
What was the most important thing I learned? I would have to say that ash is not a very user friendly species. I am new to hand planing, and I have nightmares about tearout now. I know my next big tool investment is going to be a Lee Valley Low Angle Jack plane. I like the split top for the extra clamping options it provides. However, you should be be aware that flattening two separate slabs in the same plane may eventually be problematic, particularly if your floor is uneven. Let me know what you think?
-- trn2wud






























35 comments so far
kiwi1969
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601 posts in 342 days
posted 201 days ago
very sweet! the rail joints look fantastic.
-- if the hand is not working it is not a pure hand
a1Jim
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17211 posts in 477 days
posted 201 days ago
wow wow wow that’s one great bench fantastic.well done
-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, heirloomwoodshop.com
CessnaPilotBarry
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1294 posts in 602 days
posted 201 days ago
Great job on a tool you’ll use for the rest of your life!
I’m thinking of building one myself.
Why did you not like working with ash? It’s one of my favorite species, so I’d love to hear your experiences with it. I can highly recommend the LA jack. Do yourself a favor and order the extra irons at different angles. A beautiful thing about bevel up planes is the ability to quickly swap out irons for different conditions.
Again… A fantastic looking bench. Two thumbs up!
-- - Please help keep Lumberjocks an enjoyable escape by refusing to participate in political discussions. Simply spit out the bait and ignore the thread...
Sean
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83 posts in 515 days
posted 201 days ago
Very nice…I particularly like the wedged tenons. Any in progress pics?
-- "Democracy is by far the worst system of government. Except all the others that have been tried." ~ Winston Churchill
CharlieM1958
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7696 posts in 1118 days
posted 201 days ago
The level of perfectionism evident on this site constantly amazes me!
-- Charlie M. "Woodworking - patience = firewood"
joeob
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20 posts in 229 days
posted 201 days ago
Fantastic bench. well done.
-- To finish something you must first start!
flcopper169
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172 posts in 239 days
posted 201 days ago
Wow… that’s all I can say..
Rob
-- Happy and safe woodworking, Flcopper169@aol.com
Durnik150
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536 posts in 222 days
posted 201 days ago
Droooool!! You have a creation you can be proud of. The neat part is that you get to put it to use yourself whenever you are in the shop.
Awesome!
-- Behind the Bark is a lot of Heartwood----Charles, Centennial, CO
woodworm
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8308 posts in 490 days
posted 201 days ago
Marvellous workbench that I will fetch if your shop is just 2 to 3hrs drive distance from my home.
Great job!
-- masrol, kuala lumpur, MY.
Moai
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721 posts in 293 days
posted 201 days ago
spechless….
wow!
-- Francisco Luna, San Francisco Bay Area.
blockhead
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310 posts in 208 days
posted 201 days ago
Absolutely beautiful William! Are you sure you want to work on that? I wouldn’t want even the smallest dent or scratch in it. Again, wonderful job!
-- Brad, Oregon- Wood, it's what's for dinner.
Beginningwoodworker
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4241 posts in 573 days
posted 201 days ago
Nice Workbench.
-- CJIII Future cabinetmaker
tmblweed0429
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42 posts in 211 days
posted 201 days ago
Incredible. Absolutely incredible. I now have workbench envy! Thanks for sharing.
-- Trent Tidmore, Grapevine, TX
Gary
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598 posts in 333 days
posted 201 days ago
Great workbench….great work. Is that a LeeValley twin screw?
-- Gary, DeKalb Texas
DocK16
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714 posts in 987 days
posted 201 days ago
I’m glad I haven’t built my work bench yet cause I’just found the one for me.
-- DocK, WV
seriousturtle
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20 posts in 230 days
posted 201 days ago
Beautiful workmanship. Very jealous.
SheriDi
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22 posts in 203 days
posted 201 days ago
Looks gorgeous. I think I’d have a hard time working on it for fear of marring it!
-- Goodbye said the fox and now here is my secret: it is only with the heart that one can see rightly; what is essential is invisible to the eye.
Cov
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49 posts in 447 days
posted 201 days ago
Awesome bench! Would love to have one some day…
-- Cov, Loomis, CA, http://www.covingtonwoodworks.com
DAN
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6468 posts in 883 days
posted 201 days ago
A work of art … nicely photographed
welcome to lumberjocks
-- work from your heart and your spirit will live forever
gator9t9
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295 posts in 604 days
posted 201 days ago
WOW WOW WOW This could be the most beautiful Bench i have ever seen ….oh my …GOOD JOB …You have set the bar pretty high …..Great Job ….
-- Mike in Bonney Lake " If you are real real real good your whole life, You 'll be buried in a curly maple coffin when you die."
stefang
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1656 posts in 234 days
posted 201 days ago
A great bench that would be a credit to any workshop. The idea with the two beam like tops, I think is what makes this bench a winner. I don’t have room in my workshop for such a big bench, but I have built two beams that slide on rails between the walls giving a similar affect to your bench. Having more clamping options has made working much more pleasant and glue-ups a whole lot easier. I’m sure you will never need another bench. Congrats. with some really fine work.
-- Mike, American in Norway
Woodhacker
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1145 posts in 623 days
posted 200 days ago
William, you’ve done a fantastic job on this bench. I like the design. This should give you many years of satisfaction and service.
Thanks for posting it.
-- Martin, Kansas
blackcherry
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731 posts in 723 days
posted 200 days ago
I like this bench so much that I recently posted my as well. It really turn out aces William. What a great design, I just love the tool trays and the knock-down ability of the bench. Enjoy this beauty of a bench for years to come….Blkcherry
Jarrhead
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7 posts in 259 days
posted 200 days ago
Thank you everyone for the kind words and praise. It has been a labor of love, and I am glad that other woodworking enthusiasts can enjoy it. Thanks to Lumberjocks for providing this venue.
Gary, Yes, that is a Lee Valley Veritas twin screw vise in the face vise position. I used a quick release vise (also available at Lee Valley) in the tail vise position.
-- trn2wud
justjohn49
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15 posts in 237 days
posted 200 days ago
I love that bench. I work out of a 12×16 shed in the back of my house. Do you think I could fit one of those in there? My floor space is limited and my riding lawn mower shares space with the shop. I am in the process of creating more floor space by knocking down a front to back workbench (catchall) that my son built for me. Is there such a thing as a 21st century miniature or kid size? Great bench, I marvel at what I see here on LJs.
-- justjohn49, New Hampshire
Damian Penney
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1030 posts in 891 days
posted 200 days ago
Really nice bench, well done.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
Jon3
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439 posts in 1005 days
posted 200 days ago
I just built a bench out of ash, and one thing that I had trouble with is how often you can get a cathedral grain direction change in a board. Especially if you don’t want to burn a lot of wood on picking prime pieces. It can certainly be a challenge, but I find, aside from that, ash planes and works with hand tools quite well.
Treverk
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20 posts in 380 days
posted 200 days ago
Very nice. I love the joinery details.
-- Matt, Minneapolis, www.treverkdesign.com
Les Hastings
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953 posts in 673 days
posted 200 days ago
Sweet bench! Can I borrow it for a few years?
-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)
Tony
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18 posts in 618 days
posted 199 days ago
Very nice. Please let us know how it works out. I have a bench on the drawing board and have not made the decision on split top or not.
The LV jack is also great for a shooting board. I have it, the low angle smoothing plane and extra iron. The irons are interchangeable between the two planes.
-- Tony, Sacramento
Robin1976
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20 posts in 193 days
posted 192 days ago
Kudos to you! I will be gonig to get that book I think now! And the other posters are right… I wouldn’t want to do any work on it… just have it sit there and look impressive!
GaryK
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9555 posts in 888 days
posted 192 days ago
Don’t know how I missed this one.
That’s a great looking bench!
-- Gary, East TX -- The longest journey begins with a single step.
Derrek LeRouax
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127 posts in 194 days
posted 192 days ago
Amazing bench.
This might be my next project…. Along with all my other “next projects”. Thanks for the photos.
-- Derrek L.
Splinterman
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4935 posts in 261 days
posted 188 days ago
You have done very well…........great job.
-- I will just keep doing it till I get it right.
ThreeFingerBrown
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6 posts in 176 days
posted 149 days ago
Beautiful bench! I have had thoughts about putting one of these together myself, but I know a move to bigger shop is in the future (building a new house in the next year or two so SWMBO can keep her horses…) so it will wait until then.
With regards to flattening two tops in the same plane, I hadn’t even considered that. It sounds like a job for a router carriage. I know I’ve seen it in a magazine somewhere, but can’t find the exact reference at the moment. Here’s a couple of links from a quick Google (“flatten workbench”) that illustrate the idea:
http://www.highlandwoodworking.com/index.asp?PageAction=Custom&ID=58
http://www.woodmagazine.com/woodworking-tips/techniques/outfitting-woodworking-shop/how-to-flatten-an-uneven-workbench-top/
I would think that would solve that problem, although it seems a bit tedious to do all that routing one inch (or so) at a time. Of course, using a plane takes no time or effort….
-- The beatings will continue until morale improves.