LumberJocks

21st Century Workbench

Project by Jarrhead posted 201 days ago 2090 views 19 times favorited 35 comments Add to Favorites Watch

Well, I finally finished it! Started this workbench back in January. Woodworking is a hobby for me, so I don’t get to work on it every day. Before I decided to build this bench, I did a lot of research. For anyone thinking of building your own bench, I highly recommend Christopher Schwarz’ “Workbenches” book. Most of the reviews on Amazon for this book were spot on. This is the modern reference standard IMHO. I actually wanted to build the same bench that is featured on the cover of Chris’ book. However, I know I have at least one more move in my not to distant future, and I could not conceive on how to build his design and still be able to get it out of the basement when the movers came. Enter the October 2008 edition of Popular Woodworking magazine and the splendid article by Bob Lang on his “21st Century Workbench”. This design had the criteria I was looking for with regards to heft and workholding options. Most importantly, it is designed in a “breakdown” format, to facilitate ease of movement.
This is far and away the most intense project I have completed to date. In terms of size and complexity. I learned an awful lot along the way. Some of it the hard way. For those of you that have read that article, and maybe considered building your own version of this bench, I would say go for it! This bench is an awesome tool. I have already put it to use, and don’t know how I ever accomplished anything in the woodshop without it before. You may notice some slight variations between my bench and Bob Lang’s. First, and foremost, I elected to eliminate the shelf on the bottom. Two reasons for this decision: 1.) The plan did not really address how the cleats mounted to the bottom rail for support. I felt that for it to look decent the shelf must finish even with the bottom stretchers on each leg assembly. There just wasn’t sufficient material on the rails below that line to make mounting those cleats worth the trouble.; 2.) I was concerned that if I built a shelf down there, I would be damn tempted to use it for storage. I was worried that whatever I put on the shelf would eventually become a hinderance to clamping operations in the future. I also made my tool tray out of three separate trays instead of four. I wanted the option of hiding slightly longer tools in there.
What was the most important thing I learned? I would have to say that ash is not a very user friendly species. I am new to hand planing, and I have nightmares about tearout now. I know my next big tool investment is going to be a Lee Valley Low Angle Jack plane. I like the split top for the extra clamping options it provides. However, you should be be aware that flattening two separate slabs in the same plane may eventually be problematic, particularly if your floor is uneven. Let me know what you think?

-- trn2wud


35 comments so far

View kiwi1969's profile

kiwi1969

601 posts in 342 days


posted 201 days ago

very sweet! the rail joints look fantastic.

-- if the hand is not working it is not a pure hand

View a1Jim's profile

a1Jim

17211 posts in 477 days


posted 201 days ago

wow wow wow that’s one great bench fantastic.well done

-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, heirloomwoodshop.com

View CessnaPilotBarry's profile

CessnaPilotBarry

1294 posts in 602 days


posted 201 days ago

Great job on a tool you’ll use for the rest of your life!

I’m thinking of building one myself.

Why did you not like working with ash? It’s one of my favorite species, so I’d love to hear your experiences with it. I can highly recommend the LA jack. Do yourself a favor and order the extra irons at different angles. A beautiful thing about bevel up planes is the ability to quickly swap out irons for different conditions.

Again… A fantastic looking bench. Two thumbs up!

-- - Please help keep Lumberjocks an enjoyable escape by refusing to participate in political discussions. Simply spit out the bait and ignore the thread...

View Sean's profile

Sean

83 posts in 515 days


posted 201 days ago

Very nice…I particularly like the wedged tenons. Any in progress pics?

-- "Democracy is by far the worst system of government. Except all the others that have been tried." ~ Winston Churchill

View CharlieM1958's profile

CharlieM1958

7696 posts in 1118 days


posted 201 days ago

The level of perfectionism evident on this site constantly amazes me!

-- Charlie M. "Woodworking - patience = firewood"

View joeob's profile

joeob

20 posts in 229 days


posted 201 days ago

Fantastic bench. well done.

-- To finish something you must first start!

View flcopper169's profile

flcopper169

172 posts in 239 days


posted 201 days ago

Wow… that’s all I can say..

Rob

-- Happy and safe woodworking, Flcopper169@aol.com

View Durnik150's profile

Durnik150

536 posts in 222 days


posted 201 days ago

Droooool!! You have a creation you can be proud of. The neat part is that you get to put it to use yourself whenever you are in the shop.

Awesome!

-- Behind the Bark is a lot of Heartwood----Charles, Centennial, CO

View woodworm's profile

woodworm

8308 posts in 490 days


posted 201 days ago

Marvellous workbench that I will fetch if your shop is just 2 to 3hrs drive distance from my home.
Great job!

-- masrol, kuala lumpur, MY.

View Moai's profile

Moai

721 posts in 293 days


posted 201 days ago

spechless….
wow!

-- Francisco Luna, San Francisco Bay Area.

View blockhead's profile

blockhead

310 posts in 208 days


posted 201 days ago

Absolutely beautiful William! Are you sure you want to work on that? I wouldn’t want even the smallest dent or scratch in it. Again, wonderful job!

-- Brad, Oregon- Wood, it's what's for dinner.

View Beginningwoodworker's profile

Beginningwoodworker

4241 posts in 573 days


posted 201 days ago

Nice Workbench.

-- CJIII Future cabinetmaker

View tmblweed0429's profile

tmblweed0429

42 posts in 211 days


posted 201 days ago

Incredible. Absolutely incredible. I now have workbench envy! Thanks for sharing.

-- Trent Tidmore, Grapevine, TX

View Gary's profile

Gary

598 posts in 333 days


posted 201 days ago

Great workbench….great work. Is that a LeeValley twin screw?

-- Gary, DeKalb Texas

View DocK16's profile

DocK16

714 posts in 987 days


posted 201 days ago

I’m glad I haven’t built my work bench yet cause I’just found the one for me.

-- DocK, WV

View seriousturtle's profile

seriousturtle

20 posts in 230 days


posted 201 days ago

Beautiful workmanship. Very jealous.

View SheriDi's profile

SheriDi

22 posts in 203 days


posted 201 days ago

Looks gorgeous. I think I’d have a hard time working on it for fear of marring it!

-- Goodbye said the fox and now here is my secret: it is only with the heart that one can see rightly; what is essential is invisible to the eye.

View Cov's profile

Cov

49 posts in 447 days


posted 201 days ago

Awesome bench! Would love to have one some day…

-- Cov, Loomis, CA, http://www.covingtonwoodworks.com

View DAN 's profile

DAN

6468 posts in 883 days


posted 201 days ago

A work of art … nicely photographed

welcome to lumberjocks

-- work from your heart and your spirit will live forever

View gator9t9's profile

gator9t9

295 posts in 604 days


posted 201 days ago

WOW WOW WOW This could be the most beautiful Bench i have ever seen ….oh my …GOOD JOB …You have set the bar pretty high …..Great Job ….

-- Mike in Bonney Lake " If you are real real real good your whole life, You 'll be buried in a curly maple coffin when you die."

View stefang's profile

stefang

1656 posts in 234 days


posted 201 days ago

A great bench that would be a credit to any workshop. The idea with the two beam like tops, I think is what makes this bench a winner. I don’t have room in my workshop for such a big bench, but I have built two beams that slide on rails between the walls giving a similar affect to your bench. Having more clamping options has made working much more pleasant and glue-ups a whole lot easier. I’m sure you will never need another bench. Congrats. with some really fine work.

-- Mike, American in Norway

View Woodhacker's profile

Woodhacker

1145 posts in 623 days


posted 200 days ago

William, you’ve done a fantastic job on this bench. I like the design. This should give you many years of satisfaction and service.

Thanks for posting it.

-- Martin, Kansas

View blackcherry's profile

blackcherry

731 posts in 723 days


posted 200 days ago

I like this bench so much that I recently posted my as well. It really turn out aces William. What a great design, I just love the tool trays and the knock-down ability of the bench. Enjoy this beauty of a bench for years to come….Blkcherry

View Jarrhead's profile

Jarrhead

7 posts in 259 days


posted 200 days ago

Thank you everyone for the kind words and praise. It has been a labor of love, and I am glad that other woodworking enthusiasts can enjoy it. Thanks to Lumberjocks for providing this venue.

Gary, Yes, that is a Lee Valley Veritas twin screw vise in the face vise position. I used a quick release vise (also available at Lee Valley) in the tail vise position.

-- trn2wud

View justjohn49's profile

justjohn49

15 posts in 237 days


posted 200 days ago

I love that bench. I work out of a 12×16 shed in the back of my house. Do you think I could fit one of those in there? My floor space is limited and my riding lawn mower shares space with the shop. I am in the process of creating more floor space by knocking down a front to back workbench (catchall) that my son built for me. Is there such a thing as a 21st century miniature or kid size? Great bench, I marvel at what I see here on LJs.

-- justjohn49, New Hampshire

View Damian Penney's profile

Damian Penney

1030 posts in 891 days


posted 200 days ago

Really nice bench, well done.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View Jon3's profile

Jon3

439 posts in 1005 days


posted 200 days ago

I just built a bench out of ash, and one thing that I had trouble with is how often you can get a cathedral grain direction change in a board. Especially if you don’t want to burn a lot of wood on picking prime pieces. It can certainly be a challenge, but I find, aside from that, ash planes and works with hand tools quite well.

View Treverk's profile

Treverk

20 posts in 380 days


posted 200 days ago

Very nice. I love the joinery details.

-- Matt, Minneapolis, www.treverkdesign.com

View Les Hastings's profile

Les Hastings

953 posts in 673 days


posted 200 days ago

Sweet bench! Can I borrow it for a few years?

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View Tony's profile

Tony

18 posts in 618 days


posted 199 days ago

Very nice. Please let us know how it works out. I have a bench on the drawing board and have not made the decision on split top or not.
The LV jack is also great for a shooting board. I have it, the low angle smoothing plane and extra iron. The irons are interchangeable between the two planes.

-- Tony, Sacramento

View Robin1976's profile

Robin1976

20 posts in 193 days


posted 192 days ago

Kudos to you! I will be gonig to get that book I think now! And the other posters are right… I wouldn’t want to do any work on it… just have it sit there and look impressive!

View GaryK's profile

GaryK

9555 posts in 888 days


posted 192 days ago

Don’t know how I missed this one.

That’s a great looking bench!

-- Gary, East TX -- The longest journey begins with a single step.

View Derrek LeRouax's profile

Derrek LeRouax

127 posts in 194 days


posted 192 days ago

Amazing bench.

This might be my next project…. Along with all my other “next projects”. Thanks for the photos.

-- Derrek L.

View Splinterman's profile

Splinterman

4935 posts in 261 days


posted 188 days ago

You have done very well…........great job.

-- I will just keep doing it till I get it right.

View ThreeFingerBrown's profile

ThreeFingerBrown

6 posts in 176 days


posted 149 days ago

Beautiful bench! I have had thoughts about putting one of these together myself, but I know a move to bigger shop is in the future (building a new house in the next year or two so SWMBO can keep her horses…) so it will wait until then.

With regards to flattening two tops in the same plane, I hadn’t even considered that. It sounds like a job for a router carriage. I know I’ve seen it in a magazine somewhere, but can’t find the exact reference at the moment. Here’s a couple of links from a quick Google (“flatten workbench”) that illustrate the idea:

http://www.highlandwoodworking.com/index.asp?PageAction=Custom&ID=58

http://www.woodmagazine.com/woodworking-tips/techniques/outfitting-woodworking-shop/how-to-flatten-an-uneven-workbench-top/

I would think that would solve that problem, although it seems a bit tedious to do all that routing one inch (or so) at a time. Of course, using a plane takes no time or effort….

-- The beatings will continue until morale improves.

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