| Project by Derek Lyons | posted 199 days ago | 1471 views | 9 times favorited | 10 comments | ![]() |
![]() |
While making some endgrain cutting boards, I needed a jig to help me crosscut the blank. The toggle clamps hold the blank firmly, and make the last few cuts (when there isn’t enough of the blank to hold itself square) super easy.
The rear (closer to the operator) fence is screwed and glued to the MDF base. The front fence is only screwed, so that in the future I can move it as needed to handle blanks of different width. If I were building the jig again I’d mount the front fence in some slots to allow for adjustment.
The toggle clamps really paid off on the final cut of one blank, when what was left of the blank was 1/4” too wide. Using the square to align the blank and adjusting the fence and stop block let me maximize the use of the expense and labor that had gone into assembling the blank.
-- Derek, Bremerton WA --





























10 comments so far
woodworm
home | projects | blog
8184 posts in 483 days
posted 199 days ago
Simple yet effectively functional.
-- masrol, kuala lumpur, MY.
Dusty56
home | projects | blog
3458 posts in 580 days
posted 199 days ago
This is a great idea with the clamps…I’ll have to remake my larger sled to accomodate a sliding rear fence system now …I hope I don’t affect how square it is : ) Thanks for the idea and what brand of toggles are you using here ? I’ve never seen any like that before .
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
spanky46
home | projects | blog
736 posts in 283 days
posted 199 days ago
The jig that works for you is the right one! Nice job Derek.
-- spanky46 -- Never enough clamps...Never enough tools...Never enough time.
a1Jim
home | projects | blog
16598 posts in 470 days
posted 199 days ago
I’m with Spanky. Ditto
-- Jim from Heirloom Woodshop Southern Oregon
Derek Lyons
home | projects | blog
258 posts in 461 days
posted 199 days ago
Dusty, I picked those up at Rockler, IIRC they were their house brand.
-- Derek, Bremerton WA --
Scott Bryan
home | projects | blog
20564 posts in 714 days
posted 199 days ago
This is a nice sled, Derek. I like the addition of the clamps. That is a good idea. I have one of these on my to-do list and will incorporate the clamp idea in my version.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Dusty56
home | projects | blog
3458 posts in 580 days
posted 198 days ago
Thanks for the source. I’ll be heading to Rockler next week and will keep an eye out for them.It’s pretty sad that the closest Rockler store to me is in Salem ,New Hampshire….I live in Western Massachusetts but I am going to visit a friend in the East and will combine the two trips .
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
Derek Lyons
home | projects | blog
258 posts in 461 days
posted 198 days ago
I know the feeling Dusty, Rockler, Woodcraft, and all my hardwood suppliers are an hour away in Seattle. I tend to combine the trips with other errands in Seattle, which makes for some long days. (And Seattle traffic can get pretty bad, even on weekends.)
-- Derek, Bremerton WA --
tmiller
home | projects | blog
90 posts in 206 days
posted 198 days ago
Nice sled. Will be looking forward to seeing the end product/project (cutting board). Those clamps look like they could hold down a 10 foot plank. Beefy!
That is one perfectly shiny lookin cast iron top.
Table saw sled, just one more project to add to my list.
-- All trees have projects inside of them, it is your job to get them out.
CessnaPilotBarry
home | projects | blog
1263 posts in 595 days
posted 198 days ago
One can never have too many sleds!
I like to keep runner stock on hand for spontaneous sled construction.
-- - Please help keep Lumberjocks an enjoyable escape by refusing to participate in political discussions. Simply spit out the bait and ignore the thread...